Mitsubishi Montero (2004+). Manual — part 471
DRIVE SHAFT ASSEMBLY
TSB Revision
REAR AXLE
27-23
CAUTION
Do not mix old and new or different types of grease, as a
special grease is used in the joint.
2. Fill the inside of BJ and BJ boot with specified grease.
NOTE: The grease in the repair kit should be divided in half
for use, respectively, at the joint and inside the boot.
Specified grease: Repair kit grease
Used amount: 245
± 10 g (8.7 ± 0.3 oz) [inside joint: 135
± 5 g (4.8 ± 0.1 oz), inside boot: 110 ± 5 g (3.9 ± 0.2 oz)]
CAUTION
In order to fill the specified amount of air inside the BJ
boot, keep the bent angle of the drive shaft to 0 degree
angle during the operation.
3. Tighten the boot band.
.
>>B<< DOJ CAGE/DOJ INNER RACE INSTALLATION
1. Install DOJ cage to the drive shaft and put it aside to BJ
assembly side.
2. Align the mating mark of DOJ inner race with that of the
shaft.
3. Tap the inner race with even force to press-fit into the bump
of the shaft with special tool MB990939.
.
>>C<< DOJ OUTER RACE INSTALLATION
CAUTION
The drive shaft joint use special grease. Do not mix old
and new or different types of grease.
Fill the inside of the DOJ outer race and DOJ boot with the
specified grease.
Specified grease: Repair kit grease
Used amount: 295
± 10 g (10.5 ± 0.3 oz) [inside joint:
185
± 5 g (6.5 ± 0.2 oz), inside boot: 110 ± 5 g (3.9 ± 0.2
oz)]
.
ACX01096
ACX01097AB
MB990939
MATING MARK
ACX02369
DRIVE SHAFT ASSEMBLY
TSB Revision
REAR AXLE
27-24
>>D<< DOJ BOOT/DOJ BOOT BAND INSTALLATION
1. Position the DOJ outer race so that the distance between
the boot bands is at the standard value.
Standard value (A): 110
± 3 mm (4.3 ± 0.1 inches)
2. Remove part of the DOJ boot from the DOJ outer race to
release the air pressure inside the boot.
ACX02370
BOOT BAND (LARGE)
BOOT BAND (SMALL)
A
AB
DIFFERENTIAL CARRIER ASSEMBLY
TSB Revision
REAR AXLE
27-25
DIFFERENTIAL CARRIER ASSEMBLY
REMOVAL AND INSTALLATION
M1272002000265
CAUTION
Since a carbon fiber fortified plastic tube is used in the rear propeller shaft, make sure to refer to
GROUP 25 for removal procedure.
Pre-removal and Post-installation Operation
Differential Gear Oil Draining and Refilling (Refer to
AC205391AB
152 ±
25 N·m
113 ±
18 ft-lb
1
4
6
7
3
1
2
3
6
5
8
3
113 ±
14 N·m
84 ±
10 ft-lb
113 ±
14 N·m
84 ±
10 ft-lb
152 ±
25 N·m
113 ±
18 ft-lb
83 ±
12 N·m
61 ±
9 ft-lb
46 ±
8 N·m
34 ±
6 ft-lb
46 ±
8 N·m
34 ±
6 ft-lb
N
N
REMOVAL STEPS
• PROPELLER SHAFT (REFER TO
GROUP 25
1. DRIVE SHAFT AND COMPANION
SHAFT CONNECTION
<<A>> >>A<<
2. KNUCKLE AND LOWER ARM
CONNECTION
3. COMPANION SHAFT
4. TOE CONTROL TOWER BAR
5. BREATHER HOSE CONNECTION
<<B>>
6. DIFFERENTIAL CARRIER
ASSEMBLY
• FUEL TANK (REFER TO GROUP
13B
7. REAR DIFFERENTIAL MOUNT
MEMBER
8. DYNAMIC DAMPER
REMOVAL STEPS (Continued)
DIFFERENTIAL CARRIER ASSEMBLY
TSB Revision
REAR AXLE
27-26
Required Special Tools:
• MB991050: Base(B)
• MB991218: Bearing
• MB991162: Bolt
• MD991816:Bearing Remover and installer base
• MD990955:Oil seal installer
REMOVAL SERVICE POINTS
.
<<A>> KNUCKLE AND LOWER ARM DISCONNECTION
Position a wooden block to the lower arm as shown in the illus-
tration and use the floor jack to remove the lower arm mounting
bolt by compressing the coil spring.
.
<<B>> DIFFERENTIAL CARRIER ASSEMBLY REMOVAL
Support the differential carrier assembly lower part by jacking
to remove the joint bolt and the differential carrier assembly.
INSTALLATION SERVICE POINT
.
>>A<< KNUCKLE AND LOWER ARM CONNECTION
Position a wooden block to the lower arm as shown in the illus-
tration and use the floor jack to install the lower arm mounting
bolt by compressing the coil spring.
REAR SUSPENSION CROSSMEMBER BUSHING
(FOR REAR DIFFERENTIAL MOUNT)
REPLACEMENT
1. Remove the rear differential.
ACX01086 AB
WOODEN
BLOCK
ACX01086 AB
WOODEN
BLOCK
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст