Mitsubishi Montero (2004+). Manual — part 470
DRIVE SHAFT ASSEMBLY
TSB Revision
REAR AXLE
27-19
<<B>> KNUCKLE AND LOWER ARM DISCONNECTION
Position a wooden block to the lower arm as shown in the illus-
tration and use the floor jack to remove the lower arm mounting
bolt by compressing the coil spring.
INSTALLATION SERVICE POINTS
.
>>A<< KNUCKLE AND LOWER ARM CONNECTION
Position a wooden block to the lower arm as shown in the illus-
tration and use the floor jack to install the lower arm mounting
bolt by compressing the coil spring.
.
>>B<< DRIVE SHAFT NUT INSTALLATION
1. Assemble the drive shaft washer in the illustrated direction.
CAUTION
Do not apply pressure to wheel bearing by the vehicle
weight to avoid possible damage to wheel bearing before
tightening drive shaft nut fully.
2. Tighten the drive shaft nut to the torque specification with
special tool MB990767.
3. If the pin hole does not align with another, tighten the drive
shaft nut [less than 284 N
⋅m (209 ft-lb)] and find the nearest
hole then bend the split pin to fit in.
ACX01086 AB
WOODEN
BLOCK
ACX01086 AB
WOODEN
BLOCK
ACX01087AB
MB990767
WASHER
255 ± 29 N·m
188 ± 21 ft-lb
DRIVE SHAFT ASSEMBLY
TSB Revision
REAR AXLE
27-20
DISASSEMBLY AND ASSEMBLY
M1271003500099
CAUTION
Never disassemble the BJ assembly except when replacing the BJ boot.
ACX01092 AC
10
13
12
11
2
9
1
6
8
5
7
3
4
10
12
7
3
1
2
11
13
3
7
1
2
2
9
1
6
8
5
7
3
4
2
9
1
7
3
BJ BOOT REPAIR KIT
BJ REPAIR KIT
DOJ REPAIR KIT
DOJ BOOT REPAIR KIT
N
N
N
N
DISASSEMBLY STEPS
1. DOJ BOOT BAND (LARGE)
2. DOJ BOOT BAND (SMALL)
3. CIRCLIP
4. DOJ OUTER RACE
<<A>>
5. BALLS
<<B>>
6. DOJ CAGE
7. SNAP RING
8. DOJ INNER RACE
<<C>>
9. DOJ BOOT
10. BJ BOOT BAND (LARGE)
11. BJ BOOT BAND (SMALL)
<<C>>
12. BJ BOOT
13. BJ ASSEMBLY
ASSEMBLY STEPS
13. BJ ASSEMBLY
>>A<<
12. BJ BOOT
11. BJ BOOT BAND (SMALL)
10. BJ BOOT BAND (LARGE)
>>A<<
9. DOJ BOOT
>>B<<
6. DOJ CAGE
>>B<<
8. DOJ INNER RACE
7. SNAP RING
5. BALLS
>>C<<
4. DOJ OUTER RACE
3. CIRCLIP
>>D<<
2. DOJ BOOT BAND (SMALL)
>>D<<
1. DOJ BOOT BAND (LARGE)
DRIVE SHAFT ASSEMBLY
TSB Revision
REAR AXLE
27-21
Required Special Tool:
MB990939: Brass Bar
LUIBRICATION POINTS
CAUTION
Do not mix old and new or different types of grease, as a special grease is used in the joint.
ACX01093 AD
GREASE: REPAIR KIT GREASE
GREASE: REPAIR KIT GREASE
USED AMOUNT: <BJ> 245
± 10 g (8.7 ± 0.3 oz)
[INSIDE JOINT: 135
± 5 g (4.8 ± 0.1 oz), INSIDE BOOT: 110 ± 5 g (3.9 ± 0.2 oz)]
NOTE
THE GREASE IN THE REPAIR KIT SHOULD BE DIVIDED IN HALF FOR USE,
RESPECTIVELY, AT THE JOINT AND INSIDE THE BOOT.
<DOJ> 295
± 10 g (10.5 ± 0.3 oz)
[INSIDE JOINT: 185
± 5 g (6.5 ± 0.2 oz), INSIDE BOOT: 110 ± 5 g (3.9 ± 0.2 oz)]
DOJ
BJ
DRIVE SHAFT ASSEMBLY
TSB Revision
REAR AXLE
27-22
DISASSEMBLY SERVICE POINTS
.
<<A>> BALLS REMOVAL
Remove the balls from the DOJ cage.
.
<<B>> DOJ CAGE REMOVAL
Remove the DOJ cage from the DOJ inner race in the direction
of the BJ.
.
<<C>> DOJ BOOT/BJ BOOT REMOVAL
Wrap plastic tape around the spline part on the DOJ side of the
drive shaft so that DOJ boot/BJ boot are not damaged when
they are removed.
ASSEMBLY SERVICE POINTS
.
>>A<< BJ BOOT/DOJ BOOT INSTALLATION
1. Wrap the tape around the spline of the shaft, then install BJ
boot and DOJ boot in order.
ACX01094
ACX01095
ACX02368AB
PLASTIC TAPE
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