Mitsubishi Montero (2004+). Manual — part 457
INNER SHAFT ASSEMBLY
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FRONT AXLE
26-33
REMOVAL SERVICE POINTS
.
<<A>> INNER SHAFT REMOVAL
CAUTION
When pulling the inner shaft out from the front differential
carrier, be careful that the spline part of the inner shaft
does not damage the oil seal.
.
<<B>> LOOSENING DIFFERENTIAL MOUNTING
INSULATOR BOLT
Loosen the bolt shown in the diagram.
INSTALLATION SERVICE POINTS
.
>>A<< DIFFERENTIAL MOUNTING INSULATOR BOLT
TIGHTENING
CAUTION
Place the vehicle on the ground after temporarily tighten-
ing bolts to prevent bushing from twisting, then fully
tighten the bolts in the unladen condition.
Tighten the bolts shown in the diagram to the specified torque
in the order of A, B, C, D or A, C, B, D.
Tightening torque: 69
± 9 N⋅m (51 ± 7 ft-lb)
.
>>B<< INNER SHAFT INSTALLATION
CAUTION
Be careful not to damage the lip of the dust seal and oil
seal.
ACX00999AB
MB990906
MB990211
ACX01000 AB
ACX01000 AC
C
B
D
A
INNER SHAFT ASSEMBLY
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FRONT AXLE
26-34
DISASSEMBLY AND ASSEMBLY
M1261004200090
Required Special Tools:
• MB990560: Bearing Remover
• MB990938: Bearing and Oil Seal Installer Set
• MB990955: Oil Seal Installer
DISASSEMBLY SERVICE POINT
.
<<A>> BEARING REMOVAL
1. Bend the outside periphery of dust cover inward with a
wooden hammer.
ACX01001AB
5
3
2
1
5
4
3
DISASSEMBLY
STEPS
1. INNER
SHAFT
<<A>> >>C<<
2. BEARING
>>B<<
3.
DUST COVER
4. HOUSING
TUBE
>>A<<
5. DUST
SEAL
DISASSEMBLY STEPS (Continued)
ACX01002AB
INNER SHAFT ASSEMBLY
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FRONT AXLE
26-35
2. After special tool MB990560 has been installed as shown,
tighten the nut of the special tool MB990560 until the portion
of special tool MB990560 touches the bearing outer race.
3. Press out the inner shaft from the bearing.
ASSEMBLY SERVICE POINTS
.
>>A<< DUST SEAL INSTALLATION
Press-fit the new dust seal into the housing tube by using spe-
cial tools MB990938 and MB990955, until it is flush with the
housing tube end face.
.
>>B<< DUST COVER INSTALLATION
Using a steel pipe, install a new dust cover onto the inner shaft.
.
ACX01003 AB
A
MB990560
ACX01013 AB
MB990560
ACX01014 AB
MB990955
MB990938
STEEL PIPE
mm (in)
Overall length
50 (2.0)
Outside diameter
75 (3.0)
Wall thickness
4 (0.16)
ACX01015 AB
STEEL PIPE
INNER SHAFT ASSEMBLY
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FRONT AXLE
26-36
>>C<< BEARING INSTALLATION
Use special tool MB990560 to press-fit the bearing onto the
inner shaft.
ACX01016AB
MB990560
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