Mitsubishi Montero (2004+). Manual — part 677
DOOR
TSB Revision
BODY
42-39
REMOVAL SERVICE POINT
.
<<A>> DOOR CENTER SASH REMOVAL
1. Remove the door outer opening weatherstrip from the door
center sash section only.
2. Remove the mounting screw for the door center sash, and
remove the door center sash from the door panel.
AC308864
1
2
3
4
5
6
7
8
9
10
AB
5.4 ± 1.4 N·m
48 ± 13 in-lb
<REAR DOOR>
REMOVAL STEPS
1. DOOR BELTLINE MOLDING
ASSEMBLY
2. DOOR WINDOW GLASS
RUNCHANNEL
<<A>>
3. DOOR CENTER SASH
4. REAR DOOR WINDOW GLASS
5. DOOR GLASS HOLDER
6. POWER WINDOW REGULATOR
AND MOTOR ASSEMBLY
7. POWER WINDOW MOTOR
ASSEMBLY
8. POWER WINDOW REGULATOR
ASSEMBLY
9. STATIONARY WINDOW GLASS
10. STATIONARY WINDOW
WEATHERSTRIP
REMOVAL STEPS (Continued)
ACX00527
DOOR OUTER OPENING
WEATHERSTRIP
CENTER SASH
AB
DOOR
TSB Revision
BODY
42-40
INSPECTION
M1421007600547
POWER WINDOW RELAY CONTINUITY CHECK
POWER WINDOW MOTOR CHECK
1. Connect a battery directly to the motor terminals and check
that the motor runs smoothly.
2. Check that the motor runs in the opposite direction when the
battery is connected with the polarity reversed.
3. If defect is found, replace the window regulator as an
assembly.
.
<Front door>
.
BATTERY
CONNECTION
TESTER
CONNECTION
SPECIFIED
CONDITION
Not applied
4
− 5
Open circuit
• Connect terminal 1
to the negative
battery terminal
• Connect terminal 3
to the positive
battery terminal
4
− 5
Less than 2 ohms
1
2 3
4
5
1
3
4
5
ACX01544
ACX02285
AC000413
JUNCTION BLOCK (FRONT VIEW)
POWER WINDOW RELAY
AB
BATTERY CONNECTION
SLIDER POSITION
• Connect terminal No. 1 and
the negative battery terminal.
• Connect terminal No. 2 and
the positive battery terminal.
UP
• Connect terminal No. 2 and
the negative battery terminal.
• Connect terminal No. 1 and
the positive battery terminal.
DOWN
AC309019
1 2
DOOR
TSB Revision
BODY
42-41
<Rear door>
DOOR HANDLE AND LATCH
REMOVAL AND INSTALLATION
M1423004600243
BATTERY CONNECTION
SLIDER POSITION
• Connect terminal No. 1 and
the negative battery terminal.
• Connect terminal No. 2 and
the positive battery terminal.
UP
• Connect terminal No. 2 and
the negative battery terminal.
• Connect terminal No. 1 and
the positive battery terminal.
DOWN
AC309022
1 2
Pre-removal Operation
• Door Trim Removal (Refer to
Post-installation Operation
• Door Inside Handle Play Check (Refer to
• Door Outside Handle Play Check (Refer to
• Door Trim Installation (Refer to
.)
• Door Fit Adjustment (Refer to
.)
AC204109
5.9 ± 1.0 N·m
52 ± 9 in-lb
5.9 ± 1.0 N·m
52 ± 9 in-lb
1
2
3
4
5
6
7
5
6
7
2
1
AB
<FRONT DOOR>
<REAR DOOR>
DOOR HANDLE AND DOOR LATCH
ASSEMBLY REMOVAL STEPS
>>C<<
1. DOOR INSIDE HANDLE
• WATERPROOF FILM (REFER TO
.)
2. DOOR OUTSIDE HANDLE
3. DOOR LOCK KEY CYLINDER
>>B<<
4. REAR LOWER SASH
5. DOOR LATCH ASSEMBLY
6. LINK ASSEMBLY
DOOR CHECK REMOVAL STEPS
• WATERPROOF FILM (REFER TO
>>A<<
7. DOOR CHECK
DOOR HANDLE AND DOOR LATCH
ASSEMBLY REMOVAL STEPS
DOOR
TSB Revision
BODY
42-42
INSTALLATION SERVICE POINT
.
>>A<< DOOR CHECK INSTALLATION
Install the door check so that the identification mark faces
upwards.
.
>>B<< REAR LOWER SASH INSTALLATION
Securely insert the rear lower sash into the window rear sash.
.
>>C<< DOOR INSIDE HANDLE INSTALLATION
1. Install the inside lock cable to the door inside handle as
follows:
(1) Install the inner cable end in the inside lock cable to the
clip in the door inside handle.
(2) Turn the inside lock knob to the door lock position.
(3) Install the outer cable end to the door inside handle
securely.
(4) Install the clip to the inner cable.
2. Install the inside handle rod to the door inside handle.
3. Install the door inside handle to the door.
ITEM
IDENTIFICATION MARK
Front Door
Left door
20L
Right door
20R
Rear Door
Left door
26L
Right door
26R
ACX00541
IDENTIFICATION
MARK
AB
ACX00542
INNER
CABLE
OUTER
CABLE
CLIP
CLIP
INSIDE LOCK ROD
DOOR INSIDE HANDLE
AB
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