Mitsubishi Outlander GS45X. Manual — part 1771

DIFFERENTIAL

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AUTOMATIC TRANSAXLE OVERHAUL

23D-91

>>C<< FINAL GEAR INSTALLTION

CAUTION

• The differential sub-assembly can be only assembled,

but not disassembled.

• Assemble the final gear to the differential assembly in

the chamfer direction in the inside diameter of the final
gear.

• Tighten bolts diagonally.

Install the final gear on the differential assembly. Refer to the
following or the exploded view for the tightening torque.

Tightening torque: 144 N

⋅m (106 ft-lb)

No. of bolts

10

AK603460

TRANSFER

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AUTOMATIC TRANSAXLE OVERHAUL

23D-92

TRANSFER

DISASSEMBLY AND ASSEMBLY

M1233006700748

<Vehicles with S-AWC>

AK900246

3

7

4

1

2

6

AC

5

12 ± 2 N·m
106 ± 18 in-lb

Disassembly steps

1.

Dust seal guard

>>E<<

2

Oil seal

3.

O-ring

>>C<<

4.

Dust seal

>>B<<

5.

Oil seal

>>A<<

6.

Cover

7.

Transfer

Disassembly steps (Continued)

TRANSFER

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AUTOMATIC TRANSAXLE OVERHAUL

23D-93

<Vehicles without S-AWC>

Required special tools:

• MD998812: Installer cap

• MB992154: Oil seal installer

• MB992075: Handle

• MD998777: Camshaft oil seal installer adapter

• MD998713: Camshaft oil seal installer

• MB992142: Oil seal installer

• MB990936: Installer adapter

AK800123

3

7

4

1

2

6

AF

5

12 ± 2 N·m
106 ± 18 in-lb

Disassembly steps

1. Dust seal guard

>>E<<

2. Oil seal
3. O-ring

>>D<<

4. Oil seal

>>B<<

5. Oil seal

>>A<<

6. Cover
7. Transfer

Disassembly steps (Continued)

TRANSFER

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AUTOMATIC TRANSAXLE OVERHAUL

23D-94

ASSEMBLY SERVICE POINT

.

>>A<< COVER INSTALLATION

1. Apply a 1.5 mm diameter bead of sealant as illustrated onto

the cover.

3M

™ATD Part No.8660 or equivalent

2. Attach the cover to the transfer and tighten it to the specified

torque.

Tightening torque: 12

± 2 N⋅m (106 ± 18 in-lb)

.

>>B<< OIL SEAL INSTALLATION

CAUTION

Pay attention to the transfer case that can possibly twist
when the pin projection is too large.
1. Adjust the projection allowances of the two pins of the

special tool, Oil Seal Installer (MB992154) to be 0.2

± 0.1

mm (0.007

± 0.003 in).

NOTE: The two pins are inserted into the special tool, Oil Seal
Installer (MB992154). When the oil seal is replaced, the traces
are found on the transfer case so that the replacement using
the specified special tool can be recognized.
2. Apply specified grease to the oil seal lip area.

Specified grease: Retinax A

3. Using the special tool MD998812 and MB992154, install the

oil seal.

4. Check whether the two traces are found on the transfer

case.

.

AK603462AE

AK704826

0.2 ± 0.1 mm
(0.007 ± 0.003 in)

MB992154

AF

MB992154

Pin

Pin

AK704297

MD998812

MB992154

AC

AK704942

AD