Mitsubishi Outlander GS45X. Manual — part 521
INTAKE MANIFOLD
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INTAKE AND EXHAUST
15-11
REMOVAL AND INSTALLATION <3.0L ENGINE>
M1151003004581
Pre-removal Operation
• Fuel Discharge Prevention [Refer to GROUP 13B,
On-vehicle Service
− Fuel Pump Connector Disconnec-
tion (How to Reduce Pressurized Fuel Lines)
].
• Intake Manifold Plenum Removal (Refer to
Post-installation Operation
• Intake Manifold Plenum Installation (Refer to
• Fuel Leakage Inspection
ACA02243
12 ± 1 N·m
106 ± 8 in-lb
12 ± 1 N·m
106 ± 8 in-lb
11 ± 1 N·m
98 ± 8 in-lb
22 ± 1 N·m
16 ± 1 ft-lb
1
1
2
3
4
5
6
7
7
N
N
AB
INTAKE MANIFOLD
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INTAKE AND EXHAUST
15-12
REMOVAL SERVICE POINTS
.
<<A>> FUEL HIGH-PRESSURE HOSE DISCON-
NECTION
CAUTION
Do not kink the fuel high-pressure hose as it is made of
plastics.
1. Insert a flat-tipped screwdriver [width 6 mm (0.24 inch),
thickness 1 mm (0.04 inch)] to the retainer.
2. Turn the flat-tipped screwdriver approximately 90
° to the
arrowed direction, and lift the retainer to unlock and
disconnect the fuel high-pressure hose.
.
<<B>> FUEL RAIL AND INJECTOR ASSEMBLY
REMOVAL
CAUTION
Do not drop the fuel injector.
Remove the fuel rail with the fuel injectors attached to it.
Removal steps
1.
Injector connector connection
<<A>>
>>B<<
2.
Fuel high-pressure hose
connection
<<B>>
3.
Left fuel rail and fuel injector
assembly
<<B>>
4.
Right fuel rail and fuel injector
assembly
5.
Harness bracket
>>A<<
6.
Intake manifold
7.
Intake manifold gasket
Removal steps (Continued)
AC703713
Fuel rail
Retainer
Fuel high-pressure
hose
Flat-tipped screw driver
AB
AC703714
Fuel rail
Retainer
Fuel high-pressure
hose
Flat-tipped screw driver
AB
INTAKE MANIFOLD
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INTAKE AND EXHAUST
15-13
INSTALLATION SERVICE POINTS
.
>>A<< INTAKE MANIFOLD INSTALLATION
1. Coat the intake manifold mounting studs with engine oil.
2. Tighten the intake manifold mounting nuts by the following
procedure.
.
>>B<< FUEL HIGH-PRESURE HOSE
CONNECTION
1. Pull up the lock of fuel high-pressure hose to unlock before
installing.
2. Install the fuel high-pressure hose to the fuel rail securely
and push the lock of fuel high-pressure hose downward and
lock thoroughly.
3. After installing, slightly pull the fuel high-pressure hose and
ensure that there is no disengaged fuel high-pressure hose.
Also confirm that there is approximately 1 mm (0.04 inch)
play at this time.
Order
Mounting nuts
Tightening torque
1st
Left bank nuts
6.5
± 1.5 N⋅m (58 ± 13 in-lb)
2nd
Right bank nuts
22
± 1 N⋅m (16 ± 1 ft-lb)
3rd
Left bank nuts
22
± 1 N⋅m (16 ± 1 ft-lb)
4th
Right bank nuts
22
± 1 N⋅m (16 ± 1 ft-lb)
5th
Left bank nuts
22
± 1 N⋅m (16 ± 1 ft-lb)
AC703715
Retainer
Fuel high-pressure
hose
AB
AC703716
Fuel rail
Retainer
Fuel high-pressure
hose
AB
INTAKE MANIFOLD
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INTAKE AND EXHAUST
15-14
INSPECTION
M1151003101493
Check the following points; replace the part if a problem is
found.
.
INTAKE MANIFOLD CHECK <2.4L ENGINE>
1. Check for damage or cracking of any part.
2. Clogging of the negative pressure (vacuum) outlet port, or
clogging of the exhaust gas recirculation passages.
.
INTAKE MANIFOLD CHECK <3.0L ENGINE>
1. Check for damage or cracking of any part.
2. Clogging of the negative pressure (vacuum) outlet port, or
clogging of the exhaust gas recirculation passages.
3. Using a straight edge and feeler gauge, check for distortion
of the cylinder head installation surface.
Standard value: 0.15 mm (0.006 inch) or less
Limit: 0.20 mm (0.008 inch)
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