Mitsubishi Outlander GS45X. Manual — part 1761

TRANSAXLE

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15.Using the special tool MB992195, install the snap ring.

CAUTION

Measure the end play at more than two locations and
obtain the average of the measurements.
16.Measure the clearance (A) of the low-reverse brake using

the following procedure. Refer to "SERVICE DATA" for the
specified low-reverse brake clearance.

(1) While compressing the drive plates, driven plates and

retaining plate, measure the thickness L1 of the pack.

NOTE: If there is no appropriate plate, use the special
tool, MD998917

AK603330

MB992195

AE

Compression load
[N (kgf)]

7056

− 8056 (720 − 822)

AK603373

One-way
clutch

Snap ring

Snap ring

Retaining
plate

AE

A

AK603374

L1

AK605056

AC

MD998917

L1

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(2) Measure thickness L2 of the one-way clutch.

(3) Measure distance L3 from the end face of the transaxle

case to the low-reverse brake piston.

(4) Temporarily assemble the snap ring, one-way clutch and

snap ring to the transaxle case.

(5) Measure distance L4 from the end face of the transaxle

case to the one-way clutch, while pulling up the one-way
clutch.

(6) Remove the temporarily assembled snap ring, one-way

clutch and snap ring from the transaxle case.

(7) Calculate the clearance using the following

formula.Clearance = L3 - (L1 + L2 + L4)

(8) Select an appropriate retaining plate so that the specified

clearance is obtained. Refer to "SERVICE DATA" for
selecting the retaining plate.

Standard value: 1.9

− 2.2 mm (0.07 − 0.09 in)

(For low-reverse brake clearance)

CAUTION

• Apply vaseline to the needle bearing before installation.
• Ensure that the needle bearing faces the correct direc-

tion.

17.Install the needle bearing.

AK603375

L2

AK603376

L3

AK603377

L4

AK603329

TRANSAXLE

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CAUTION

Apply vaseline to the bearing race before installation.
18.Install the bearing race on the RR sun gear on the front side.

19.Install the RR sun gear on the front side.

CAUTION

• Apply vaseline to the needle bearing before installation.
• Ensure that the needle bearing faces the correct direc-

tion.

20.Install the needle bearing on the RR carrier assembly.

21.Install the RR carrier assembly.

AK603328

Bearing race

RR sun gear

AE

AK603327

AK603324

AK603378

TRANSAXLE

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CAUTION

Ensure that the various plates are installed in the correct
order.
22.Install the low-reverse brake drive plate, driven plate and

selected retaining plate on the transaxle case.

23.Using a flat-head screwdriver or equivalent, install the snap

ring.

24.Install the one-way clutch.

25.Using a flat-head screwdriver or equivalent, install the snap

ring.

AK603379

Driven plate

Snap
ring

brake piston

Low-reverse

Drive plate

Retaining plate

AD

AK603325

AK603380

AK603321