Mitsubishi Outlander GS45X. Manual — part 1236
INTAKE MANIFOLD AND FUEL SYSTEM
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-19
.
>>E<< O-RING INSTALLATION
1. Apply gasoline to the O-ring.
2. When inserting an O-ring into the injector on the injection
nozzle side, use special tool MB992106 to gradually expand
the O-ring, and fit it in place.
.
>>F<< INJECTOR AND INJECTOR SUPPORT
INSTALLATION
CAUTION
Do not allow gasoline to enter the delivery pipe.
1. Apply gasoline to the O-ring of the injector.
2. Insert the injector into the delivery pipe while rotating the
injector from side to side, taking care not to damage the
O-ring.
3. Check that the injector rotates smoothly. If it does not rotate
smoothly, the O-ring may be caught. Remove the injector
and check the O-ring for damage. Then, insert it again into
the delivery pipe and check.
4. Make sure that the protrusion of the injector is at the center
as shown in the illustration.
5. Securely assemble the injector to the injector groove and
delivery pipe collar.
.
AK600790
MB992106
O-ring
AC
AK502744
AK800066
INTAKE MANIFOLD AND FUEL SYSTEM
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-20
>>G<< FUEL RAIL ASSEMBLY / BRACKET /
INJECTOR PROTECTOR REAR INSTALLATION
1. Install the delivery pipe assembly, bracket and injector
protector rear on the cylinder head.
2. Tighten mounting bolts together with temporarily tightened
inlet manifold mounting bolts in the order shown in the
illustration.
3. Tighten the delivery pipe assembly, bracket, injector
protector rear and inlet manifold in the order shown in the
illustration.
Temporaliy torque: 3.5
± 1.5 N⋅m (31 ± 13 in-lb)
Tightening torque: 20
± 2 N⋅m (15 ± 1 ft-lb)
AK302000AH
1
2
3
4
5
6
7
8
9
10
AK502925AH
EXHAUST MANIFOLD
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-21
EXHAUST MANIFOLD
REMOVAL AND INSTALLATION
M1113011900846
<4WD>
AK502931AF
1
2
20 ± 5 N·m
15 ± 3 ft-lb
49 ± 5 N·m
36 ± 3 ft-lb
6
8
7
41 ± 10 N·m
30 ± 7 ft-lb
9
3
49 ± 6 N·m
36 ± 4 ft-lb
11 ± 1 N·m
98 ± 8 in-lb
4
14 ± 1 N·m
124 ± 8 in-lb
5
11 ± 1 N·m
98 ± 8 in-lb
14 ± 1 N·m
124 ± 8 in-lb
41 ± 10 N·m
30 ± 7 ft-lb
Removal steps
>>C<<
1. Exhaust manifold bracket C
>>C<<
2. Exhaust manifold bracket A
3. Crankshaft position sensor cover
>>B<<
4. Crankshaft position sensor
>>B<<
5. O-ring
6. Exhaust manifold upper cover
7. Exhaust manifold lower cover
8. Exhaust manifold
>>A<
9. Exhaust manifold gasket
Removal steps (Continued)
EXHAUST MANIFOLD
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-22
<2WD - Except vehicles for California>
AK603557AI
4
20 ± 5 N·m
15 ± 3 ft-lb
49 ± 5 N·m
36 ± 3 ft-lb
7
8
10
9
2
11 ± 1 N·m
98 ± 8 in-lb
5
6
14 ± 1 N·m
124 ± 8 in-lb
41 ± 10 N·m
30 ± 7 ft-lb
14 ± 1 N·m
124 ± 8 in-lb
41 ± 10 N·m
30 ± 7 ft-lb
3
11 ± 1 N·m
98 ± 8 in-lb
41 ± 10 N·m
30 ± 7 ft-lb
1
Removal steps
>>C<<
1. Exhaust manifold bracket D
>>C<<
2. Exhaust manifold bracket B
3. Crankshaft position sensor cover
>>C<<
4. Exhaust manifold bracket A
>>B<<
5. Crankshaft position sensor
>>B<<
6. O-ring
7. Exhaust manifold upper cover
8. Exhaust manifold
>>A<
9. Exhaust manifold gasket
10.Exhaust manifold lower cover
Removal steps (Continued)
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