Mitsubishi Outlander GS45X. Manual — part 1237
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EXHAUST MANIFOLD
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-23
<2WD - Vehicles for California>
AK802142AE
49 ± 5 N·m
36 ± 3 ft-lb
5
6
8
7
11 ± 1 N·m
98 ± 8 in-lb
3
4
8 ± 2 N·m
71 ± 17 in-lb
1
41 ± 10 N·m
30 ± 7 ft-lb
41 ± 10 N·m
30 ± 7 ft-lb
2
11 ± 1 N·m
98 ± 8 in-lb
8 ± 2 N·m
71 ± 17 in-lb
8 ± 2 N·m
71 ± 17 in-lb
8 ± 2 N·m
71 ± 17 in-lb
Removal steps
1. Exhaust manifold bracket
2. Crankshaft position sensor cover
>>B<<
3. Crankshaft position sensor
>>B<<
4. O-ring
5. Exhaust manifold upper cover
6. Exhaust manifold
>>A<
7. Exhaust manifold gasket
8. Exhaust manifold lower cover
Removal steps (Continued)
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EXHAUST MANIFOLD
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-24
INSTALLATION SERVICE POINTS
.
>>A<< EXHAUST MANIFOLD BRACKET INSTAL-
LATION
CAUTION
The exhaust manifold gasket, washers and nuts must not
be reused.
.
>>B<< CRANKSHAFT POSITION SENSOR /
O-RING INSTALLATION
CAUTION
• Do not apply a force such as torsion or twist to the
O-ring during assembly of the sensor.
• Assemble the sensor, taking care not to give a shock to
it.
• Do not use a sensor that has fallen down.
Tighten the crank angle sensor to the specified tightening
torque of 11
± 1 N⋅m.
.
>>C<< EXHAUST MANIFOLD BRACKET
INSTALLATION
Make sure that exhaust manifold bracket A is in intimate con-
tact with the exhaust manifold and cylinder block, and then
tighten it to the specified tightening torque.
Tightening torque:
M10: 41
± 10 N⋅m (30 ± 7 ft-lb)
M8: 20
± 5 N⋅m (15 ± 3 ft-lb)
AK603560
Exhaust manifold
bracket B
Exhaust manifold
bracket D
AG
Crank angle
sensor cover
Exhaust manifold
bracket A
<2WD>
AK603559
Exhaust manifold
bracket C
AD
<4WD>
Exhaust manifold
bracket A
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WATER HOSE AND PIPE
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ENGINE OVERHAUL <2.4L ENGINE>
11B-25
WATER HOSE AND PIPE
REMOVAL AND INSTALLATION
M1113032900551
AK802148
13
14
1
2
15
18
19
16
17
6
7
4
30 ± 9 N·m
22 ± 6 ft-lb
5
3
8
9
10
11
12
AB
24 ± 3 N·m
18 ± 1 ft-lb
28 ± 8 N·m
21 ± 5 ft-lb
24 ± 3 N·m
18 ± 1 ft-lb
11 ± 1 N·m
98 ± 8 in-lb
11 ± 1 N·m
98 ± 8 in-lb
24 ± 3 N·m
18 ± 1 ft-lb
24 ± 3 N·m
18 ± 1 ft-lb
24 ± 3 N·m
18 ± 1 ft-lb
Removal steps
1. Water hose
2. Water hose
>>C<<
3. Engine coolant temperature sensor
4. Water outlet fitting
5. Outlet fitting gasket
6. Water inlet fitting
>>B<<
7. Thermostat
>>A<<
8. Thermostat housing
9. Thermostat housing gasket
>>A<<
10.Water pipe assembly
11. Water pipe gasket
12.O-ring
13.Water pump assembly
14.Water pump gasket
15.Engine hanger
16.Camshaft position sensor
17.O-ring
18.Camshaft position sensor
19.O-ring
Removal steps (Continued)
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WATER HOSE AND PIPE
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-26
INSTALLATION SERVICE POINTS
.
>>A<< THERMOSTAT HOUSING / WATER PIPE
ASSEMBLY INSTALLATION
Assemble the thermostat housing and water pipe, and tempo-
rarily tighten them to the cylinder head and water pump. Then
tighten them to the specified tightening.
Tightening torque: 24
± 3 N⋅m (18 ± 1 ft-lb)
.
>>B<< THERMOSTAT INSTALLATION
Install the thermostat with the jiggle-valve facing almost straight
upwards.
.
>>C<< ENGINE COOLANT TEMPERATURE
SENSOR INSTALLATION
CAUTION
Be careful not to give a shock, twist and the like to the
resin mold with a tool during installation.
1. Apply an appropriate and minimum amount of sealant to the
coolant temperature sensor, taking care not to allow sealant
to squeeze out.
Specified sealant:
Three bond 1324N, LOCTITE 262 or equivalent
2. Tighten the coolant temperature sensor to the cylinder block
to the specified tightening torque.
Tightening torque: 30
± 9 N⋅m (22 ± 6 ft-lb)
AK304916 AC
Jiggle valve
AK502544 AD
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