Mitsubishi Outlander GS45X. Manual — part 1647

ON-VEHICLE SERVICE

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CVT

23A-145

2. Check that the oil level is not 18 mm below the bottom of the

oil filler plug hole.

3. Check that the oil is not excessively foul and has moderate

viscosity.

4. If the oil level is not in between the upper limit and the lower

limit, refill the specified oil to the bottom of the oil filler plug
hole.

Brand name: Hypoid gear oil API classification GL-5
SAE 80

5. Install the filler plug and new gasket, and tighten to the

specified torque.

Tightening torque: 32

± 2 N⋅m (24 ± 1 ft-lb)

TRANSFER OIL REPLACEMENT <AWD>

M1231211200543

1. Remove the drain plug and gasket, and gasket to drain the

transfer oil.

2. Install the drain plug and new gasket, and new gasket, then

tighten them to the specified torque.

Tightening torque: 32

± 2 N⋅m (24 ± 1 ft-lb)

3. Remove the filler plug and gasket, then fill the oil up to the

lower edge of the filler plug hole.

Brand name: Hypoid gear oil API classification GL-5

SAE 80

Filling amount: 0.49 dm

3

(0.52 qt)

4. Install the filler plug and new gasket, then tighten them to

the specified torque.

Tightening torque: 32

± 2 N⋅m (24 ± 1 ft-lb)

CVT CONTROL COMPONENT CHECK

ACCELERATOR PEDAL POSITION SENSOR
(APS) CHECK

M1231204200080

Refer to GROUP 13A

− Troubleshooting

P.13A-49

.

TRANSMISSION RANGE SWITCH CHECK

M1231201400171

Refer to

P.23A-143

.

STOPLIGHT SWITCH CHECK

M1231210100071

Refer to GROUP 35A

− Brake Pedal

P.35A-27

.

AC700330 AT

Gasket

Transfer oil

18 mm

Filler plug hole

Oil filler plug

Lower
limit

Upper
limit

AC506489

AB

Filler plug

Drain plug

AC700330AG

Gasket

Transfer oil

Filler plug hole

Filler plug

ON-VEHICLE SERVICE

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CVT

23A-146

CVT CONTROL RELAY CHECK

M1231229400092

1. Remove the CVT control relay.

2. Use a jumper wire to connect the positive battery terminal

(+) to the CVT control relay terminal No. 2, and the negative
battery terminal (

−) to the terminal No. 1.

3. Check for continuity between the CVT control relay

terminals No. 3 and No. 4.

4. If not as specified, replace the CVT control relay.

SOLENOID VALVE CHECK

M1231229500356

1. Disconnect the CVT assembly connector.
2. Measure the resistance between the terminals of the

applicable solenoid valves and ground.

Standard value:

3. When the resistance is within the standard value, check the

power supply and the ground circuits.

CAUTION

Each solenoid valve cannot be removed or replaced as a
single unit. When replacement of any one of the solenoid
valves is necessary, replace the valve body assembly.
4. When the resistance is outside the standard value, replace

the valve body assembly and the harness.

Jumper wire

Continuity between
terminals No. 3 and No. 4

Connect

Yes (2

Ω or less)

Disconnect

No

AC507595

AC

CVT control relay

4

1

2

3

AC507946

4

1

2

3

AB

Terminal No. Applicable solenoid

valve

Resistance
value

Ω

1

Line pressure
solenoid valve

Approximat
ely 5.6 to
6.6

2

Secondary pressure
solenoid valve

3

Lockup solenoid valve

4

Lockup/select
switching solenoid
valve

Approximat
ely 25.5 to
29.3

AC508468

AB

CVT assembly
connector

16

10

7

19

13

1

12

18

6

3 4

2

20

14

8

15

21

9

5

11
17

22

Valve body
assembly

ON-VEHICLE SERVICE

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CVT

23A-147

TRANSMISSION FLUID TEMPERATURE SENSOR
CHECK

M1231229600405

1. While pressing A in the figure, turn B counterclockwise to

unlock the CVT assembly connector, and disconnect the
connector.

CAUTION

Insert a thermometer which is made of metal or is put in a
metal case (overall length: approximately 150

− 200 mm)

into the transaxle case hole approximately 80 mm.
2. Remove the oil filler tube assembly (Refer to Transaxle

Assembly), and insert a thermometer into the transaxle case
hole.
NOTE: If a radiation thermometer (noncontact thermometer)
is available, use it to measure the surface temperature of the
oil pan.

3. Measure the resistance between the sensor-side connector

terminal No. 17 of the CVT assembly connector and ground
(terminal No.19).

Standard value:

Fluid temperature
°C (°F)

Resistance k

Ω

0 (32)

Approximately 15.5

20 (68)

Approximately 6.5

40 (104)

Approximately 3.1

60 (140)

Approximately 1.6

80 (176)

Approximately 0.9

100 (212)

Approximately 0.5

AC708479

AD

CVT assembly
connector

16

10

7

19

13

1

12

18

6

3 4

2

20

14

8

15

21

9

5

11
17

22

Valve body
assembly

A

B

AC807711AD

Transaxle case hole

CVT ASSY
connector

ON-VEHICLE SERVICE

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CVT

23A-148

NOTE: In the information screen on the multi-information
display, the fluid temperature warning comes on when the
transmission fluid temperature is approximately 140

°

C(284

°

F) or higher, and automatically goes out when the transmis-

sion fluid temperature dropped below approximately
135

°

C(275

°

F).

CAUTION

The transmission fluid temperature sensor cannot be
removed or replaced as a single unit. When the transmis-
sion fluid temperature sensor needs to be replaced,
replace the valve body assembly.
4. When the resistance of the transmission fluid temperature

sensor is outside the standard value, and the fluid
temperature warning comes on/goes out at other than the
specified temperatures, replace the valve body assembly
and the harness.

PADDLE SHIFT SWITCH CHECK

M1231211500168

1. Check that the paddle shift lever is returned to the original

position quickly when the lever is released after operation of
the paddle shift lever (+/

− side) (pulling to the rear side of the

vehicle). In addition, check for abnormal looseness, friction
and abnormal noise.

2. Remove the paddle shift assembly. (Refer to GROUP 37

−

Steering Shaft

P.37-36

.)

3. Check the continuity between the paddle shift switch

connecter terminals.

Standard value:

4. In the cases other than the above, replace the paddle shift

assembly.

Paddle shift lever

Terminal
number

Resistance
value

Upshift and hold the
lever.

1

− 2

Continuity
exists (2

Ω or

less).

Downshift and hold
the lever.

2

− 3

No operation

No continuity between the
terminals.

AC607737

AF

Paddle shift lever

AC507715AC