Mitsubishi Outlander GS45X. Manual — part 1530
STRUT ASSEMBLY
TSB Revision
FRONT SUSPENSION
33-11
REMOVAL SERVICE POINT
.
<<A>> STABILIZER LINK AND STRUT CONNEC-
TION NUT REMOVAL
Use a hexagon wrench to remove the stabilizer link and strut
connection nut as shown in the figure.
INSTALLATION SERVICE POINT
.
>>A<< STABILIZER LINK AND STRUT CONNEC-
TION NUT INSTALLATION
Use a hexagon wrench to install the stabilizer link and strut
connection nut as shown in the figure.
INSPECTION
M1332001200548
• Check for oil leaks from the strut assembly.
• Check the strut assembly for damage or deformation.
AC613526 AD
Stabilizer link
Strut assembly
Hexagon wrench
Stabilizer link and
strut connection nut
AC613526 AD
Stabilizer link
Strut assembly
Hexagon wrench
Stabilizer link and
strut connection nut
STRUT ASSEMBLY
TSB Revision
FRONT SUSPENSION
33-12
DISASSEMBLY AND ASSEMBLY
M1332001300987
Required Special Tools:
• MB991681: Wrench
• MB991682: Socket
• MB991793: Spring compressor
• MB991794: Upper plate
• MB991795: Attachment A
• MB991830: Fixture
DISASSEMBLY SERVICE POINTS
.
<<A>> STRUT NUT (JAM NUT) REMOVAL
1. Install the special tool attachment A (MB991795) to the
special tool spring compressor (MB991793) as shown in the
figure.
AC704225AC
1
2
3
4
5
6
7
8
9
60 ± 9 N·m
44 ± 6 ft-lb
Disassembly steps
<<A>>
>>C<<
1.
Strut nut jam nut)
2.
Strut insulator assembly
>>B<<
3.
Strut bearing
4.
Upper spring seat
5.
Upper spring pad
6.
Bump rubber
>>A<<
7.
Coil spring
8.
Spring tube
<<B>>
9.
Strut
AC704226AB
MB991795
MB991793
STRUT ASSEMBLY
TSB Revision
FRONT SUSPENSION
33-13
2. Set the strut assembly to the following special tools:
• Spring compressor (MB991793)
• Attachment A (MB991795)
• Upper plate (MB991794)
• Fixture (MB991830)
NOTE: Use the bolts and nuts removed from the vehicle to
secure the strut assembly and tighten them lightly by hand.
3. After setting the strut assembly, operate the spring
compressor and compress the coil spring by approximately
5 mm.
CAUTION
The locking nut for the piston rod inside the strut may be
loose. Do not use the impact wrench to loosen the strut
nut (jam nut).
4. Use the following tools to loosen the strut nut (jum nut):
• Wrench (MB991681)
• Socket (MB991682)
.
<<B>> STRUT REMOVAL
CAUTION
Wear the protective glasses. Although the gas is harmless,
drilling chips may be blown out by the gas.
Before disposal of the strut, place the strut on the level surface
with the piston rod extended, and make a hole of approximately
3 mm in diameter at the point shown in the figure to discharge
the gas.
AC704227AB
MB991794
MB991830
MB991795
MB991793
AC704228
AC
MB991681
MB991682
Strut nut
(jam nut)
AC704230
AB
STRUT ASSEMBLY
TSB Revision
FRONT SUSPENSION
33-14
ASSEMBLY SERVICE POINTS
.
>>A<< COIL SPRING INSTALLATION
1. Fit the coil spring to the spring tube securely.
2. Install the coil spring equipping with the spring tube to align
the bottom with the shape of the strut spring sheet.
.
>>B<< STRUT BEARING INSTALLATION
CAUTION
Install the bearing without any damage.
.
>>C<< STRUT NUT (JAM NUT) INSTALLATION
1. Check that both of the coil spring ends align with the spring
sheet groove correctly.
2. Align the strut spring sheet hole with the upper spring sheet
hole.
NOTE: Use the pipe to align the holes easily.
AC704229AB
Spring seat
of strut
Coil spring
Spring tube
AC704231AB
Pipe
Spring seat
of strut
Upper
spring seat
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