Mitsubishi Outlander GS45X. Manual — part 1552
FRONT DISC BRAKE ASSEMBLY
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BASIC BRAKE
35A-37
DISASSEMBLY SERVICE POINTS
.
<<A>> PISTON BOOT/PISTON REMOVAL
CAUTION
Blow air gradually to remove the pistons. The pistons will
rush out if a force of air is applied suddenly.
Cover the caliper body outer side with a cloth or similar materi-
als. Blow compressed air through the brake hose installation
area to remove the piston and piston boot.
.
<<B>> PISTON SEAL REMOVAL
CAUTION
Do not use a flat-tipped screwdriver to remove the piston
seal. This may damage the inner side of the cylinder.
1. Remove the piston seal with your finger tip.
2. Clean the piston surface and cylinder inner face with alcohol
or specified brake fluid.
Brake fluid: DOT3 or DOT4
INSPECTION
M1351015000579
• Check the cylinder for wear, damage or rust.
• Check the piston surface for wear, damage or rust.
• Check the caliper body for wear.
• Check the pad for damage or adhesion of grease, check the
backing metal for damage.
.
ACX00697
ACX00689
FRONT DISC BRAKE ASSEMBLY
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BASIC BRAKE
35A-38
BRAKE PAD WEAR CHECK
WARNING
•
Always replace both brake pads on each wheel as
a set (both front wheels or both rear wheels). Fail-
ure to do so will result in uneven braking, which
may cause unreliable brake operation.
•
If there is significant difference in the thickness of
the pads on the left and right sides, check the
moving parts.
Measure thickness at the thinnest, most worn area of the pad.
Replace the pad assembly if pad thickness is less than the limit
value.
Standard value: 10.0 mm (0.39 inch)
Limit: 2.0 mm (0.08 inch)
AC506397
REAR DISC BRAKE ASSEMBLY
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BASIC BRAKE
35A-39
REAR DISC BRAKE ASSEMBLY
REMOVAL AND INSTALLATION <2.4L ENGINE: 5 PERSONS SEAT>
M1351007001027
Pre-removal operation
Brake Fluid Draining
Post-installation operation
• Brake Fluid Refilling and Air Bleeding (Refer to
).
• Brake Disk Runout Inspection/Correction (Refer to
• Parking Brake Lining Seating Procedure (Refer to
GROUP 36, Parking Brake Lining Seating Procedure
AC610145AC
3
4
6
5
55 ± 5 N·m
41 ± 3 ft-lb
16 ± 3 N·m
12 ± 2 ft-lb
1
2
16 ± 3 N·m
12 ± 2 ft-lb
Removal steps
1.
Brake tube (brake hose side)
connection
2.
Clip
3.
Brake hose
4.
Rear brake caliper assembly
5.
Rear brake disk
6.
Plug
Removal steps (Continued)
REAR DISC BRAKE ASSEMBLY
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BASIC BRAKE
35A-40
REMOVAL AND INSTALLATION <2.4L ENGINE: 7 PERSONS SEAT, 3.0L ENGINE>
M1351007001038
INSPECTION
M1351007100399
.
BRAKE DISC CHECK
• Disc wear (Refer to
).
Pre-removal operation
Brake Fluid Draining
Post-installation operation
• Brake Fluid Refilling and Air Bleeding (Refer to
).
• Brake Disk Runout Inspection/Correction (Refer to
• Parking Brake Lining Seating Procedure (Refer to
GROUP 36, Parking Brake Lining Seating Procedure
AC800505
1
4
6
2
3
5
AB
16 ± 3 N·m
12 ± 2 ft-lb
16 ± 3 N·m
12 ± 2 ft-lb
58 ± 7 N·m
43 ± 5 ft-lb
Removal steps
1.
Brake tube (brake hose side)
connection
2.
Clip
3.
Brake hose
4.
Rear brake caliper assembly
5.
Rear brake disk
6.
Plug
Removal steps (Continued)
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