Mitsubishi Outlander GS45X. Manual — part 1553
REAR DISC BRAKE ASSEMBLY
TSB Revision
BASIC BRAKE
35A-41
DISASSEMBLY AND ASSEMBLY
M1351007201184
NOTE: Install the brake pad assembly (with wear
indicator) to the inner side of the brake disk, making
sure that the wear indicator is located on the bottom.
AC900736
5
4
6
9
9
10
10
8
7
3
14
13
12
11
15
4
6
3
5
5
15
10
11
14
12
10
10
10
14
12
13
11
9
9
8
8
7
7
AB
2
1
7
1
2
Repair kit grease
Repair kit grease
<Right side>
<Left side>
<Right side>
<Left side>
<Right side>
<Left side>
Rear brake caliper seal kit
Rear brake caliper kit
Rear brake clip set
Rear brake pad set
Rear brake shim set
44 ± 5 N·m
32 ± 4 ft-lb
44 ± 5 N·m
32 ± 4 ft-lb
7.9 ± 0.9 N·m
70 ± 8 in-lb
Disassembly steps
1.
Bleeder cap
2.
Bleeder
3.
Guide pin
4.
Lock pin
5.
Bushing
6.
Caliper support
7.
Shim
8.
Brake pad assembly
9.
Clip
10. Pin boot
11. Boot ring
<<A>>
12. Piston boot
<<A>>
13. Piston
<<B>>
14. Piston seal
15. Caliper body
Disassembly steps (Continued)
REAR DISC BRAKE ASSEMBLY
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BASIC BRAKE
35A-42
LUBRICATION POINTS
AC802115AE
Brake fluid: DOT3 or DOT4
The piston seal inside the caliper seal
kit is coated with a special grease.
Do not wipe this grease off.
CAUTION
Piston seal
Grease: Repair kit grease (Color: Translucent
red), Niglube RX-2 or equivalent
Grease: Niglube RM or equivalent
Grease: Niglube RM or equivalent
REAR DISC BRAKE ASSEMBLY
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BASIC BRAKE
35A-43
DISASSEMBLY SERVICE POINTS
.
<<A>> PISTON BOOT/PISTON REMOVAL
CAUTION
Blow air gradually to remove the pistons. The pistons will
rush out if a force of air is applied suddenly.
Cover the caliper body outer side with a cloth or similar materi-
als. Blow compressed air through the brake hose installation
area to remove the piston and piston boot.
.
<<B>> PISTON SEAL REMOVAL
CAUTION
Do not use a flat-tipped screwdriver or similar tool to
remove the piston seal. These may damage the inner side
of the cylinder.
1. Remove the piston seal with your finger tip.
2. Clean the piston surface and cylinder inner face with alcohol
or specified brake fluid.
Brake fluid: DOT3 or DOT4
AC900737AB
Grease: Repair kit grease (Color: Yellow)
ACX00697
ACX00689
REAR DISC BRAKE ASSEMBLY
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BASIC BRAKE
35A-44
INSPECTION
M1351015000580
• Check the cylinder for wear, damage or rust.
• Check the piston surface for wear, damage or rust.
• Check the caliper body for wear.
• Check the pad for damage or adhesion of grease, check the
backing metal for damage.
.
BRAKE PAD WEAR CHECK
WARNING
•
Always replace both brake pads on each wheel as
a set (both front wheels or both rear wheels). Fail-
ure to do so will result in uneven braking, which
may cause unreliable brake operation.
•
If there is significant difference in the thickness of
the pads on the left and right sides, check the
moving parts.
Measure thickness at the thinnest, most worn area of the pad.
Replace the pad assembly if pad thickness is less than the limit
value.
Standard value: 10.0 mm (0.39 inch)
Limit: 2.0 mm (0.08 inch)
AC303231
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