Mitsubishi Outlander GS45X. Manual — part 535
STARTING SYSTEM
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ENGINE ELECTRICAL
16-39
REASSEMBLY SERVICE POINTS
.
>>A<< STOP RING/SNAP RING INSTALLATION
Use a suitable puller to pull the stop ring until it gets over the
snap ring.
INSPECTION
M1162001300469
.
COMMUTATOR
1. Support the armature with a pair of V block and turn it to
measure the runout of the surface not rubbed by the
brushes using a dial gauge.
Standard value: 0.05 mm (0.002 inch) or less
Limit: 0.1 mm (0.004 inch)
2. Measure the diameter of the commutator.
Standard value: 29.4 mm (1.157 inch)
Limit: 28.8 mm (1.134 inch)
3. Measure the depth of the undercut between segments.
Standard value: 0.5 mm (0.002 inch)
Limit: 0.2 mm (0.008 inch)
.
AK304687
Overrunning
clutch
Stop ring
Snap ring
Stop ring
AB
AK304688
AK304689
AK304690
Segment
Undercut
Mica
AE
STARTING SYSTEM
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ENGINE ELECTRICAL
16-40
BRUSH HOLDER
Push the brush into the brush holder to make sure that the
spring is working on the brush.
If the spring is not working, replace the brush holder.
.
OVERRUNNING CLUTCH
1. Make sure that the pinion cannot be turned
counterclockwise and can be turned clockwise freely.
2. Check the pinion for abnormal ware and damage.
.
BRUSHES
1. Check the commutator contacting surface of each brush for
abnormal roughness. Also check the height of the brush.
Replace the brush holder if the height is lower than the limit.
Limit: 7.0 mm (0.28 inch)
2. When the contact surface of the brush is rectified or the
brush holder is replaced, recondition the contact surface
with sandpaper wrapped around the commutator.
.
ARMATURE COIL
1. Check the armature coil for short circuit as follows.
2. Set the armature in a growler.
CAUTION
Clean the surface of the armature thoroughly before per-
forming the test.
3. While holding a thin strip of iron against the armature in
parallel with its axis, turn the armature slowly. The armature
is normal if the iron strip is not attracted to the armature or it
does not vibrate.
AK201187
AK304691
Free
Lock
AF
AK202846
Brush
height
AE
AK304692
Growler
AE
IGNITION SYSTEM
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ENGINE ELECTRICAL
16-41
4. Check the insulation between commutator segments and
armature coils. The armature coils are properly insulated if
no continuity is present.
5. Check continuity between a segment and another. There is
no open circuit in the tested coil if there is continuity.
IGNITION SYSTEM
GENERAL INFORMATION
M1163000101048
This system is equipped with four <2.4L> or six
<3.0L> ignition coils with built-in power transistors for
each of the cylinders.
Interruption of the primary current flowing in the pri-
mary side of an ignition coil generates a high voltage
in the secondary side of ignition coil. The high volt-
age thus generated is applied to the spark plugs to
generate sparks. The engine control module (ECM)
turns the power transistors inside the ignition coils
alternately on and off.This causes the primary cur-
rents in the ignition coils to be alternately interrupted
and allowed to flow to fire the cylinders in the order
1-3-4-2 <2.4L> or 1-2-3-4-5-6 <3.0L>.
The ECM determines which ignition coil should be
controlled by means of the signals from the camshaft
position sensor and the crank angle sensor. It also
detects the crankshaft position, in order to provide
ignition at the most appropriate timing in response to
the engine operation conditions.
When the engine is cold or running at high altitudes,
the ignition timing is slightly advanced to provide
optimum performance. Furthermore, if knocking
occurs, the ignition timing is gradually retarded until
knocking ceases.
.
AK304693
AK304694
IGNITION SYSTEM
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ENGINE ELECTRICAL
16-42
SYSTEM DIAGRAM
AK503331
Manifold absolute pressure
sensor
Mass airflow sensor
Intake air temperature
sensor
Engine coolant temperature
sensor
Accelerator pedal position
sensor
Camshaft position sensor
(Intake, Exhaust)
Crankshaft position sensor
Knock sensor
Ignition switch-ST
ECM
Ignition coil
Cylinder No.
1
2
3
AI
4
Spark plug
MFI relay
Battery
<2.4L>
AK603514
Manifold absolute pressure
sensor
MASS airflow sensor
Intake air temperature
sensor
Engine coolant temperature
sensor
Accelerator pedal position
sensor
Camshaft position sensor
Crankshaft position sensor
Knock sensor
Ignition switch-ST
MFI relay
Battery
1
2
3
4
5
6
AD
ECM
Ignition
coils
Spark plugs
Cylinder No.
<3.0L>
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