Mitsubishi Outlander GS45X. Manual — part 536

IGNITION SYSTEM

TSB Revision

ENGINE ELECTRICAL

16-43

GENERAL SPECIFICATIONS

M1163000200172

SERVICE SPECIFICATIONS

M1163000301525

SPECIAL TOOL

M1163000600567

ON-VEHICLE SERVICE

KNOCK CONTROL SYSTEM CHECK

M1163001800326

Check the knock sensor circuit if diagnostic trouble code, No.
P0326, P0327, P0328, P0331, P0332 or P0333 is shown.
Refer to GROUP 13A, Multiport Fuel Injection (MFI) <2.4L
Engine>

− Multiport Fuel Injection (MFI) Diagnosis − Diagnostic

Trouble Code Chart

P.13A-49

. <2.4L>

Refer to GROUP 13B, Multiport Fuel Injection (MFI) <3.0L
Engine>

− Multiport Fuel Injection (MFI) Diagnosis − Diagnostic

Trouble Code Chart

P.13B-50

. <3.0L>

Item

2.4L engine

3.0L engine

Ignition Coil
Type

Molded 4 coil

Molded 6 coil

Spark Plugs
NGK

DIFR5C11

ILKR7B-8

DENSO

−

SXU22HDR8

Item

Standard value

Limit

Spark plug gap mm (in)

2.4L engine

1.0

− 1.1

(0.039

− 0.043)

1.3 (0.051)

3.0L engine

0.7

− 0.8

(0.028

− 0.031)

0.95 (0.037)

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

MB992273
Spark plug brush

−

Cleaning spark plug

MD998773
Knock sensor wrench

MD998773-01

Knock sensor removal
and installation

MB992273

IGNITION SYSTEM

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ENGINE ELECTRICAL

16-44

IGNITION COIL CHECK

M1163001201190

Required Special Tool:
MB991958: Scan Tool (M.U.T-III Sub Assembly)

• MB991824: V.C.I.

• MB991827: M.U.T.-III USB Cable

• MB991910: M.U.T.-III Main Harness A

CAUTION

To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
NOTE: It is impossible to carry out an easy check using a cir-
cuit tester because a diode and so on are integrated into the
inside circuit of this ignition coil. Accordingly, check the ignition
coil in the following procedure.
1. Make sure the diagnosis codes are not stored using scan

tool MB991958. If stored, record the code No. Carry out the
troubleshooting for the stored codes and solve the problems
even if not related to the ignition.

2. Disconnect the injector connectors on all of the cylinders.
3. Disconnect the ignition coil connector.
4. Remove the ignition coil and install a good spark plug to the

ignition coil.

5. Connect the ignition coil connector.
6. Ground the side electrode of the spark plug and crank the

engine.

7. Check that spark is produced between the electrodes of the

spark plug.

8. If the spark plug has weak spark or no spark, carry out the

same check using a good ignition coil. If there is strong
spark on this check with a good ignition coil, it becomes
clear there is a problem with the ignition coil. Replace the
ignition coil with a new one. If there is no spark on this check
with a good ignition coil, there is probably a problem with the
ignition circuit. Check the ignition circuit.

9. Using scan tool MB991958, make sure whether the

diagnosis codes are stored due to the check, or not. Except
the codes stored in Step 1, clear the codes all together if
they are present. And then, carry out the troubleshooting
about the codes recorded.

10.Select "Mode $0A" from "Special Function" of Scan tool

MB991958. Check whether the permanent-DTC (PDTC) is
stored or not. <3.0 L Engine>
If stored, clear the PDTC. (Refer to GROUP 13B

− Multiport

Fuel Injection (MFI) <3.0 L Engine>

− Multiport Fuel

Injection (MFI) Diagnosis

− Diagnostic Function

P.13B-11

)

CAUTION

To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
11.Disconnect scan tool MB991958 to the data link connector.

AK800400

Data link
connector

MB991827

MB991824

MB991910

AC

IGNITION SYSTEM

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ENGINE ELECTRICAL

16-45

SPARK PLUG TEST

M1163001500198

1. Remove the spark plug and connect to the ignition coil.

2. Ground the spark plug outer electrode (body), and crank the

engine.
Check that there is an electrical discharge between the
electrodes at this time.

SPARK PLUG CHECK AND CLEANING

M1163004302735

Required Special Tool
MB992273: Spark Plug Brush

CAUTION

• Never attempt to adjust the gap of the iridium plug.
• Do not attempt to clean the iridium plug using a wire

brush because it may result in damage to the electrode.
When the iridium plug is cleaned, use a plug cleaner,
sand blast type, or special tool MB992273.

NOTE: Obey the maintenance interval of the vehicle for the
spark plug replacement. If the plug gap and insulation resis-
tance are normal, check the plug state and clean it if necessary.

AK700051

Spark plug

AB

AK700052

Good

AB

Defective insulation

Defective insulation

Defective insulation

IGNITION SYSTEM

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ENGINE ELECTRICAL

16-46

SPARK PLUG GAP CHECK

Check the plug gap with the wire type plug gauge. Replace it if
the limit is exceeded.

Standard value:

1.0

− 1.1 mm (0.039 − 0.043 inch) <2.4L Engine>

0.7

− 0.8 mm (0.028 − 0.031 inch) <3.0L Engine>

Limit:

1.3 mm (0.051 inch) <2.4L Engine>
0.95 mm (0.037 inch) <3.0L Engine>

SPARK PLUG INSULATION RESISTANCE CHECK

1. Measure the insulation resistance of the spark plug. If the

insulation resistance of the spark plug is under the limited
value, clean the spark plug (Refer to

P.16-46

).

2. After cleaning, measure the insulation resistance again.

Replace the plug unless it is within the limited value.

Limit: Minimum 10 M

Ω

SPARK PLUG CLEANING

NOTE: Using a sand blast type plug cleaner, is recommended
for the spark plug cleaning.

.

<When a sand blast type plug cleaner is used>

Cleaning must be carried out within 20 seconds to protect the
electrode.

.

AK900704

Plug gap gauge

Measurement
direction

AN

<2.4L Engine>

AK704212AF

PULG GAP GAUGE

MEASUREMENT
DIRECTION

<3.0L Engine>

AK503737