Mitsubishi Outlander GS45X. Manual — part 1516
SPECIAL TOOLS
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REAR AXLE <AWD>
27B-13
MB990211
Slide hammer
General service tool
Rear hub assembly removal
A: MB991017
B: MB990998
C: MB991000
A, B: Front hub
remover and
installer
C: Spacer
MB990998-01
• Wheel bearing temporarily fixing
• Hub rotation starting torque
measurement
• Wheel bearing axial looseness
measurement
Use MB991000 (a part of
MB990998) for spacer
MB990909
Working base
General service tool
Differential carrier assembly
disassembly/assembly
MB991116
Working base
adapter
General service tool
MB992111
Side bearing holder
−
Differential carrier fixing
MB990810
Side bearing puller
MB990810-01
Differential side bearing inner race
removal
MB990560
Rear axle shaft
bearing remover
MD998348-01
Drive pinion rear bearing inner race
removal
MB992112
Locking nut wrench
−
Differential nut removal
MB992113
Drive pinion holder
−
• Rear axle backlash inspection
• Drive pinion fixing
Tool
Tool number and
name
Supersession
Application
MB990211
A
B
C
MB991017
MB990909
MB992111
MB990810
MB990560
MB992112
MB992113
SPECIAL TOOLS
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REAR AXLE <AWD>
27B-14
MB992114
Dummy pinion gauge
assembly
A: MB992115
Dummy pinion
gauge body
B: MB992116
Dummy pinion
gauge head
C: MB992128
Hex socket head
bolt
−
Drive pinion height adjustment
MB992117
Cylinder gauge
General service tool
MB990925
Bearing and oil seal
installer set
A: MB990926 to
MB990937
Installer adapter
B:MB990938
Installer bar
C:MB990939
Remover bar
MB990925-01 or
General service tool
• Differential carrier oil seal driving
in
• Final drive gear teeth contact
inspection
• Drive pinion bearing
removal/press-fitting
MB990326
Preload socket
General service tool
Hub rotation torque measurement
MD998816
Bearing installer
−
Drive pinion rear bearing inner race
press-fitting
MB991180
Bushing remover and
installer base
−
Drive pinion oil seal press-fitting
MB990829
Pinion and side
bearing installer
−
Side bearing inner race press-fitting
Tool
Tool number and
name
Supersession
Application
MB992114AB
A
B
C
MB992117
MB990925
A
B
C
MB990326
MB991180
MB990829
ON-VEHICLE SERVICE
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REAR AXLE <AWD>
27B-15
MB990925 Bearing and oil seal installer set
ON-VEHICLE SERVICE
REAR AXLE TOTAL BACKLASH CHECK
M1271001200445
Required Special Tool:
• MB992113: Drive Pinion Holder
1. Shift the selector lever in the Neutral position, pull the
parking brake lever, and then raise the vehicle using a jack.
2. Remove the propeller shaft. (Refer to GROUP 25
−
Propeller Shaft
3. Remove the electronic control coupling.(Refer to
.)
4. Install special tool MB992113 to the drive pinion. Lightly turn
the special tool clockwise to eliminate free play between the
drive pinion serration and the special tool, and then put a
mark on the flange.
Tool
Type
Number
O D mm (in)
A
MB990926
39.0 (1.54)
MB990927
45.0 (1.77)
MB990928
49.5 (1.95)
MB990929
51.0 (2.00)
MB990930
54.0 (2.13)
MB990931
57.0 (2.24)
MB990932
61.0 (2.40)
MB990933
63.5 (2.50)
MB990934
67.5 (2.66)
MB990935
71.5 (2.81)
MB990936
75.5 (2.97)
MB990937
79.0 (3.11)
B
MB990938
−
C
MB990939
−
AC703349 AB
A
B
C
Installer bar
(Snap-in type)
Installer adapter
MB990925
Remover bar
Tool box
AC703481AB
MB992113
Mark
ON-VEHICLE SERVICE
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REAR AXLE <AWD>
27B-16
5. Rotate the special tool clockwise until it stops, and then put
a mark on the flange. Measure the distance between the
marks.
Limit: 5 mm (0.2 inch)
6. If the backlash exceeds the limit, remove the differential
carrier assembly and check the following.
• Final drive gear backlash(Refer to
• Differential gear backlash(Refer to
GEAR OIL LEVEL CHECK
M1271004900089
1. Remove the filler plug.
2. Check that the oil level is up to lower edge of the oil filler
plug hole.
3. Check that the 0il is not noticeably dirty.
4. Tighten the filler plug to the specified torque.
Tightening torque: 32
± 2 N⋅m (23 ± 2 ft-lb)
GEAR OIL REPLACEMENT
M1272004600252
1. Remove the filler plug.
2. Remove the drain plug and drain oil.
3. Tighten the drain plug to the specified torque.
Tightening torque: 32
± 2 N⋅m (23 ± 2 ft-lb)
4. Add the oil until the level comes to the lower portion of the
filler plug hole.
Specified gear oil: Hypoid gear oil API classification
GL-5, SAE 80
5. Tighten the filler plug to the specified torque.
Tightening torque: 32
± 2 N⋅m (23 ± 2 ft-lb)
AC703482 AB
MB992113
Mark
AC604825AI
Oil filler plug hole
Oil filler plug
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