Mitsubishi Outlander GS45X. Manual — part 1517

ON-VEHICLE SERVICE

TSB Revision

REAR AXLE <AWD>

27B-17

WHEEL BEARING END PLAY CHECK

M1271000900861

1. Remove the caliper assembly and the brake disk. Retain the

caliper assembly with a wire and the like to prevent from
falling.

2. Set a dial gauge as shown in the figure. Move the hub in the

axial direction and measure the looseness.

Limit: 0.05 mm (0.002 inch)

3. When the looseness exceeds the limit value, replace the

rear wheel hub assembly.

4. After checking, install the brake disk and the caliper

assembly, and tighten the caliper mounting bolt to the
specified torque (Refer to

P.27B-19

).

HUB BOLT REPLACEMENT

M1271001000582

Required Special Tools:

• MB990767: Front Hub and Flange Yoke Holder

• MB991618: Hub Bolt Remover

1. Remove the caliper assembly and the brake disk. Retain the

caliper assembly with a wire and the like to prevent from
falling.

2. Use special tool MB991618 to remove the hub bolts.

3. After fixing the hub using special tool MB990767, install the

plain washer to the new hub bolt, and tighten the bolt with a
nut.

4. Install the brake disk, caliper assembly and tighten the

caliper assembly mounting bolts to the specified torque
(Refer to

P.27B-19

).

AC703428 AB

AC302114

MB991618

AD

Hub bolt

AC803836

MB990767

AI

Plain
washer

ON-VEHICLE SERVICE

TSB Revision

REAR AXLE <AWD>

27B-18

DIFFERENTIAL CARRIER OIL SEAL
REPLACEMENT

M1271005100053

Required Special Tools:

• MB990938: Installer Bar

• MB991115: Oil Seal Installer

1. Remove the driveshaft.(Refer to

P.27B-24

.)

2. Remove the differential carrier oil seal.
3. Use special tools MB990938 and MB991115 to press-fit a

new oil seal.

4. Apply multi-purpose grease to the oil seal lip and driveshaft

oil seal seating area.

5. Replace the drive shaft circlip with a new one, and install the

driveshaft. (Refer to

P.27B-24

.)

AC703483AB

MB990938

MB991115

REAR AXLE HUB ASSEMBLY

TSB Revision

REAR AXLE <AWD>

27B-19

REAR AXLE HUB ASSEMBLY

REMOVAL AND INSTALLATION

M1271002000938

CAUTION

• Do not disassemble the rear wheel hub assembly.
• The magnetic encoder collects metallic particles easily, because it is magnetized. Make sure that

the magnetic encoder should not collect metallic particles. Check that there is not any trouble
prior to reassembling it.

• When the rear wheel hub assembly is removed/installed, make sure that the magnetic encoder

(integrated with inner oil seal) does not contact with surrounding parts to avoid damage.

• When removing and installing the rear wheel speed sensor, make sure that its sensor head does

not contact with surrounding parts to avoid damage.

• The part indicated with * is the bolt with friction coefficient stabilizer. In removal, replace it with a

new one.

AC704474

95 ± 14 N·m
70 ± 10 ft-lb

8.5 ± 1.5 N·m
76 ± 13 in-lb

11 ± 2 N·m
98 ± 17 in-lb

144 176 N·m

107 129 ft-lb

<2.4L Engine:
5 persons seat>

55 ± 5 N·m
41 ± 3 ft-lb

2

3

4

5

6

AC

1

N

7

9

N

13 ± 2 N·m
115 ± 17 in-lb

*

N

*

8

Removal steps

1. Cotter pin

<<

A

>>

>>

A

<<

2. Driveshaft nut

>>

A

<<

3. Washer
4. Rear wheel speed sensor
5. Rear brake hose bracket

<<

B

>>

6. Caliper assembly
7. Brake disk
8. Rear wheel hub assembly

mounting bolt

<<

C

>>

9. Rear wheel hub assembly

Removal steps (Continued)

REAR AXLE HUB ASSEMBLY

TSB Revision

REAR AXLE <AWD>

27B-20

Required Special Tools:

• MB990211: Slide Hammer

• MB990241: Rear Axle Shaft Puller

• MB990242: Puller Shaft

• MB990244: Puller Bar

• MB990767: Front Hub and Flange Yoke Holder

• MB991354: Puller Body

AC802451

2

3

4

5

6

AE

1

N

7

9

N

144 176 N·m

107 129 ft-lb

58 ± 7 N·m
43 ± 5 ft-lb

95 ± 14 N·m
70 ± 10 ft-lb

8.5 ± 1.5 N·m
76 ± 13 in-lb

11 ± 2 N·m
98 ± 17 in-lb

11 ± 2 N·m
98 ± 17 in-lb

<2.4L Engine:
7 persons seat,
3.0L Engine>

N

*

*

8

Removal steps

1. Cotter pin

<<

A

>>

>>

A

<<

2. Driveshaft nut

>>

A

<<

3. Washer
4. Rear wheel speed sensor
5. Rear brake hose bracket

<<

B

>>

6. Caliper assembly
7. Brake disk
8. Rear wheel hub assembly

mounting bolt

<<

C

>>

9. Rear wheel hub assembly

Removal steps (Continued)