Mitsubishi Outlander GS45X. Manual — part 1764

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-63

CAUTION

Mounting bolts are Torx E16 bolts.
43.Install the side cover on the transaxle case. Refer to the

following or the exploded view for the tightening torque.

Tightening torque: 27

± 2 N⋅m (20 ± 1 ft-lb)

CAUTION

Measure the end play at more than two locations and
obtain the average of the measurements.
44.Measure the drum support end play (A) using the following

procedure. Refer to "SERVICE DATA" for the specified drum
support end play (A).

(1) Measure distance L1 between the end face of the RR

internal gear splines and the oil pump mounting surface
of the transaxle case.

(2) Measure distance L2 between the thrust washer

mounting surface of the drum support and the oil pump
mounting surface of the transaxle case.

No. of bolts

14

AK603307

AK603412

A

Transaxle

Drum support

Thrust washer

FR Carrier

Low clutch

3-5 Reverse

clutch

case

AD

AK603413

L1

AK603414

L2

TRANSAXLE

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23D-64

(3) Measure distance L3 using the following procedure.

a. Install the FR carrier on the low clutch assembly.

CAUTION

• Apply vaseline to the needle bearing before installation.
• Ensure that the needle bearing faces the correct direc-

tion.

b. Install the needle bearing on the FR carrier.

c. Install the FR internal gear on the FR carrier.

CAUTION

• Apply vaseline to the needle bearing before installation.
• Ensure that the needle bearing faces the correct direc-

tion.

d. Install the needle bearing on the FR sun gear.

e. Install the FR sun gear.

AK603415

FR Carrie

Low clutch

AD

AK603416

FR Carrier

Needle bearing

AC

AK603417

FR Internal gear

FR carrier

AD

AK603264

AK603418

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-65

CAUTION

• Apply vaseline to the needle bearing before installation.
• Ensure that the needle bearing faces the correct direc-

tion.

f. Install the needle bearing on the FR sun gear.

g. Install the 3-5 reverse clutch assembly.

h. Measure distance L3 between A and B.

(4) Calculate the end play using the following formula.

End play = L3 - (L1 - L2) - Thrust washer thickness

(5) Select an appropriate thrust washer so that the specified

end play is obtained. Refer to "SERVICE DATA" for
selecting the thrust washer.

Standard value: 0

− 0.35 mm (0 − 0.014 in)

(For drum support end play)

45.Install the reduction gear assembly.

AK603419

AK603420

AK603421

L3

AK603306

TRANSAXLE

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46.Install the reduction gear lubrication tube.

47.Install the parking pawl.

48.Install the parking pawl shaft.

49.Install the return spring.

50.Install the pawl shaft plate. Refer to the following or the

exploded view for the tightening torque.

Tightening torque: 7.9 N

⋅m (70 in-lb)

AK603305

AK603304

AK603303

AK603302

AK603301