Mitsubishi Outlander GS45X. Manual — part 1498
SPECIAL TOOL
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PROPELLER SHAFT
25-5
STEP 2. Check the propeller shaft for looseness.
Q: Is looseness recognized?
YES : Replace the propeller shaft. Then go to Step 3.
NO : Go to Step 3.
STEP 3. Retest the system.
Q: Is the abnormal noise eliminated?
YES : The procedure is complete.
NO : Recheck from Step1.
SPECIAL TOOL
M1251000600341
ON-VEHICLE SERVICE
PROPELLER SHAFT UNIVERSAL JOINT CHECK
M1251002400149
.
PROPELLER SHAFT VISUAL CHECK
1. Place the selector lever to the "N" position.
2. Then place the drive mode selector to the "2WD" position.
3. Check the propeller shaft for dent, damage or crack.
Tool
Tool number
and name
Supersession
Application
MB991193
Plug
−
Prevent the entry of foreign materials into
the transfer case during removal of the
propeller shaft.
MB991193
ON-VEHICLE SERVICE
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PROPELLER SHAFT
25-6
4. Check the propeller shaft universal joint, oil seal for crack or
damage. If abnormality is recognized, replace the propeller
shaft with a new one.
.
PROPELLER SHAFT UNIVERSAL JOINT PLAY
CHECK
1. Place the selector lever to the "N" position.
2. Then place the drive mode selector to the "2WD" position.
3. Hold the tube of propeller shaft by one hand, and apply force
by the other hand to the flange yoke or sleeve yoke in
rotating direction, axial direction, and perpendicular direction
for checking looseness. If looseness is recognized, replace
the propeller shaft with a new one.
.
PROPELLER SHAFT UNIVERSAL JOINT
FLECTION CHECK
1. Place the selector lever to the "N" position.
2. Then place the drive mode selector to the "2WD" position.
3. Make phase alignment marks on the flange yoke and
differential companion flange and disconnect the flange
yoke.
AC808144AC
<Correct state>
Oil seal
AC510591AC
Oil seal lip
protruded
<Incorrect
state>
AC501206AC
PROPELLER SHAFT
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PROPELLER SHAFT
25-7
4. Hold the tube of propeller shaft by one hand, and apply force
by the other hand to the flange yoke in flection direction for
checking flection. If showing a sign of catch in the flection
direction is recognized, replace the propeller shaft with a
new one.
PROPELLER SHAFT
REMOVAL AND INSTALLATION
M1251001001044
Required Special Tool:
• MB991193: Plug
AC510592
Pre-removal and Post-installation operation
• Engine Room Under Cover Removal and Installation (Refer to GROUP 51, Under Cover
• Transfer Oil Draining and Filling (Refer to GROUP 23A, On-vehicle Service, Transfer Oil Change
<CVT>, GROUP 23C, On-vehicle Service, Transfer Oil Change
<A/T>.)
AC707477AC
Gear oil:
Hypoid gear oil API classification GL-5
SAE90
2
4
3
1
4
5
6
41 ± 5 N·m
30 ± 3 ft-lb
13 ± 2 N·m
115 ± 17 in-lb
54 ± 5 N·m
40 ± 3 ft-lb
Removal steps
<<
A
>> >>
B
<< 1.
Flange yoke and electronic control
coupling connecting nut
2.
Heat protector
3.
Bolt
4.
Insulator
5.
Spacer
<<
B
>> >>
A
<< 6.
Propeller shaft assembly
Removal steps (Continued)
PROPELLER SHAFT
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PROPELLER SHAFT
25-8
REMOVAL SERVICE POINT
.
<<A>> FLANGE YOKE AND ELECTRONIC CON-
TROL COUPLING CONNECTING NUT REMOVAL
1. Put mating marks on the flange yoke and the electronic
control coupling.
.
<<B>> PROPELLER SHAFT ASSEMBLY
REMOVAL
CAUTION
If the joint assembly is bent, it may be damaged when
pinching the joint boots.
1. Insert a waste or similar materials into the joint boots, and
remove the propeller shaft assembly by aligning the front
propeller shaft with the rear shaft.
2. Using special MB991193, cover the transfer case to prevent
the entry of foreign materials.
AC703132 AB
Mating marks
AC703133 AB
Joint Boot
Joint assembly
Rag
AC703265AB
MB991193
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