Mitsubishi Outlander GS45X. Manual — part 484
TIMING CHAIN
TSB Revision
ENGINE MECHANICAL <2.4L ENGINE>
11A-67
TIMING CHAIN
REMOVAL AND INSTALLATION
M1112007201877
Pre-removal operation
• Engine Room Under Cover Front B and Engine Room
Side Cover (RH) Removal (Refer to GROUP 51, Under
Cover
P.51-23
).
• Engine Oil Draining (Refer to GROUP 12, On-vehicle Ser-
vice
− Engine Oil Replacement
).
• Rocker Cover Assembly Removal (Refer to
).
• Engine Oil Pan Removal (Refer to
Post-installation operation
• Engine Oil Pan Installation (Refer to
• Rocker Cover Assembly Installation (Refer to
).
• Engine Oil Refilling (Refer to GROUP 12, On-vehicle Ser-
vice
− Engine Oil Replacement
).
• Engine Room Under Cover Front B and Engine Room
Side Cover (RH) Installation (Refer to GROUP 51, Under
Cover
P.51-23
).
AC700425AG
1
2
3
5
7
9
10
11
12
6
N
Apply engine oil to all
moving parts before
installation.
4
8
N
24 ± 4 N·m
18 ± 2 ft-lb
48 ± 6 N·m
35 ± 4 ft-lb
48 ± 7 N·m
36 ± 5 ft-lb
22 ± 4 N·m
16 ± 3 ft-lb
9.0 ± 1.0 N·m
80 ± 9 in-lb
26 ± 3 N·m
19 ± 2 ft-lb
10 ± 2 N·m
89 ± 17 in-lb
48 ± 7 N·m
36 ± 5 ft-lb
10 ± 2 N·m
89 ± 17 in-lb
10 ± 2 N·m
89 ± 17 in-lb
10 ± 2 N·m
89 ± 17 in-lb
10 ± 2 N·m
89 ± 17 in-lb
25 ± 4 N·m
18 ± 3 ft-lb
13 ± 2 N·m
111 ± 2 in-lb
Removal steps
<<
A
>>
•
Crankshaft pulley (Refer to
>>
E
<< 1.
Water pump pulley
2.
Idler pulley
3.
Auto-tensioner
<<
B
>>
4.
Power steering oil pump assembly
<<
C
>>
•
Engine and transaxle assembly
holding
•
Engine mounting insulator (Refer to
GROUP 32, Engine Mounting
)
5.
Cylinder block engine front
mounting bracket
6.
Gasket
<<
D
>> >>
D
<< 7.
Timing chain case assembly
>>
C
<< 8.
Crankshaft front oil seal
<<
E
>> >>
B
<< 9.
Timing chain tensioner
10. Timing chain tension side guide
>>
A
<< 11. Timing chain
12. Timing chain loose side guide
Removal steps (Continued)
TIMING CHAIN
TSB Revision
ENGINE MECHANICAL <2.4L ENGINE>
11A-68
Required Special Tools:
• MB991956: Engine Hanger Plate
• MB991527: Hanger
• MB991454: Engine Hanger Balancer
• MB991895: Engine Hanger
• MB991928: Engine Hanger
• MB991448: Bush Remover and Installer Base
REMOVAL SERVICE POINTS
.
<<A>> CRANKSHAFT PULLEY REMOVAL
When removing the crankshaft pulley, slightly loosen the water
pump pulley mounting bolts before removal of the drive belt.
.
<<B>> POWER STEERING OIL PUMP ASSEMBLY
REMOVAL
1. With the hose installed, remove the power steering oil pump
assembly from the bracket.
2. Tie the removed power steering oil pump assembly with a
string at a position where it will not interfere with the removal
and installation of valve timing chain.
.
<<C>> ENGINE AND TRANSAXLE ASSEMBLY
HOLDING
Install a special tool for holding the engine and transaxle
assembly.
1. <Engine hanger MB991928 is used>
(1) Assemble special tool engine hanger (MB991928) (Set
the following parts on the base hanger).
• Slide bracket (HI)
• Foot x 2 (standard) (MB991932)
• Foot x 2 (short) (MB991933)
• Joint x 2 (90) (MB991930)
(2) Set the foot of the special tools (MB991930, MB991932
and MB991933) as shown in the figure.
NOTE: Slide the slide bracket (HI) to adjust the engine
hanger balance.
AC506488
AB
MB991930
MB991932
MB991933
TIMING CHAIN
TSB Revision
ENGINE MECHANICAL <2.4L ENGINE>
11A-69
(3) Install special tool MB991956 to the cylinder head, and
set special tool MB991527 and the chains of special tool
MB991454 to the engine assembly to hold the engine
and transaxle assembly.
2. <Engine hanger MB991895 is used>
CAUTION
Place a rag between special tool MB991895 and the wind-
shield to prevent the special tool MB991895 from interfer-
ing with the windshield.
(1) Set the foot of special tool MB991895 as shown in the
figure.
NOTE: Slide the foot to adjust the engine hanger bal-
ance.
AC600152AC
MB991956
Oil control
valve
(inlet side)
AC506487
AE
MB991527
MB991454
MB991928
MB991956
AC506485
AC
MB991895
AC506486
AC
Rag
TIMING CHAIN
TSB Revision
ENGINE MECHANICAL <2.4L ENGINE>
11A-70
(2) Install special tool MB991956 to the cylinder head, and
set special tool MB991527 and the chains of special tool
MB991454 to the engine assembly to hold the engine
and transaxle assembly.
.
<<D>> TIMING CHAIN CASE ASSEMBLY
REMOVAL
CAUTION
If the adhesive strength of sealant on the timing chain case
assembly is so strong that the boss may be damaged by
peeling off, do not peel it off forcibly.
1. After removing the timing chain case assembly mounting
bolts, slightly pry the boss of the timing chain case assembly
shown in the figure using a flat-tipped screwdriver (
−), and
remove the timing chain case assembly from the cylinder
head and cylinder block.
2. If the sealant cannot be peeled off easily, insert a wooden
hammer shank into the timing chain case assembly inside
as shown in the figure, pry slightly, and remove the timing
chain case assembly from the cylinder head and cylinder
block.
.
AC600152AC
MB991956
Oil control
valve
(inlet side)
AC506484
MB991527
AE
MB991454
MB991956
MB991895
AC506770
AC
Boss
Timing chain
case assembly
AC506771
AC
Hammer
Timing chain
case assembly
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