Mitsubishi Outlander GS45X. Manual — part 483

CYLINDER HEAD GASKET

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-63

5. Install special tool MB991928 or MB991895 which was

installed for supporting the engine and transaxle assembly
when the timing chain was removed (Refer to

P.11A-67

).

6. Remove the garage jack which supports the engine and

transaxle assembly.

7. Remove the engine oil pan installed temporarily.

.

AC506487

AE

MB991527

MB991454

MB991928

MB991956

AC506484

MB991527

AE

MB991454

MB991956

MB991895

CYLINDER HEAD GASKET

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ENGINE MECHANICAL <2.4L ENGINE>

11A-64

>>C<< CAMSHAFT BEARING/CAMSHAFT AND
CAMSHAFT SPROCKET ASSEMBLY
INSTALLATION

CAUTION

• Be careful not to drop the camshaft bearing.
• When installing the camshaft and camshaft sprocket

assembly (exhaust side), be careful not to let the cam-
shaft bearing which is installed to the front cam bearing
deviate from its position.

When replacing the camshaft bearing, according to the identifi-
cation mark of front camshaft bearing cap in the table below,
select a camshaft bearing with the corresponding size. Note
that the identification mark of camshaft bearing is stamped on
the place shown in the figure.

.

Front camshaft bearing cap

Camshaft bearing
identification mark

Identification
mark

Journal diameter
mm (in)

1

40.000 - 40.008
(1.5748 - 1.5751)

1

2

40.008 - 40.016
(1.5751 - 1.5754)

2

3

40.016 - 40.024
(1.5754 - 1.5757)

3

AC611697

AD

Front camshaft
bearing cap

Identification
mark

AC708893

Notch

Identification mark

Oil hole

AD

CYLINDER HEAD GASKET

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-65

>>D<< CAMSHAFT BEARING THRUST
CAP/CAMSHAFT BEARING CAP/CAMSHAFT
BEARING OIL FEEDING CAP INSTALLATION

1. Install the camshaft bearing caps to the cylinder heads.

NOTE: Because the camshaft bearing thrust cap and cam-
shaft bearing cap are the same in shape, check the bearing
cap number and additionally its symbol to identify the intake
and exhaust sides for correct installation.

2. Tighten each camshaft bearing cap mounting bolt to the

specified torque in the order of number shown in the figure
in two or three steps.

Tightening torque: 12

± 1 N⋅m (107 ± 8 in-lb)

.

>>E<< FRONT CAMSHAFT BEARING CAP
ASSEMBLY INSTALLATION

CAUTION

When the mounting bolts are tightened with the front cam-
shaft bearing cap tilted, the front camshaft bearing cap is
damaged. Install the front camshaft bearing cap properly
to the cylinder head and camshaft.
1. Install the front camshaft bearing cap to the cylinder head,

and temporarily tighten the front camshaft bearing cap to the
specified torque in the order of the figure (1).

Tightening torque: 17

± 3 N⋅m (13 ± 2 ft-lb)

2. Tighten the front camshaft bearing cap again to the specified

torque in the order of the figure (2).

Tightening torque: 30

± 2 N⋅m (22 ± 1 ft-lb)

.

AC506778

AC

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

E 5

Engine front

Camshaft bearing cap

Camshaft bearing cap

Bearing cap No.

Identification of intake side
and exhaust side

AC511062

AC

4

3

2

1

4

3

2

1

(1)

(2)

Engine front

Front
camshaft
bearing
cap
assembly

CYLINDER HEAD GASKET

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-66

>>F<< FUEL HIGH-PRESSURE HOSE
INSTALLATION

CAUTION

After connecting the fuel high-pressure hose, slightly pull
it in the pull-out direction to check that it is installed firmly.
In addition, check that there is approximately 1 mm (0.04
inch) play. After the check, install the stopper securely.

AC703087

Stopper

AB