Mitsubishi Outlander GS45X. Manual — part 1500
GENERAL INFORMATION
TSB Revision
FRONT AXLE
26-3
CONSTRUCTION DIAGRAM
<FWD>
AC901045
Knuckle
Strut assembly
Driveshaft (LH)
PTJ
Front hub
Driveshaft (RH)
AB
Wheel bearing
Oil seal
Magnetic
encoder
EBJ
Bracket assembly
PTJ
Inner shaft
<2.4L Engine>
<3.0L Engine>
Driveshaft (RH)
Bracket assembly
PTJ
Inner shaft
GENERAL SPECIFICATIONS
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FRONT AXLE
26-4
<AWD>
GENERAL SPECIFICATIONS
M1261000200407
AC901046
Knuckle
Strut assembly
Driveshaft (LH)
PTJ
Front hub
Driveshaft (RH)
AB
Wheel bearing
Oil seal
Magnetic
encoder
EBJ
PTJ
<Vehicles without S-AWC>
<Vehicles with S-AWC>
Driveshaft (RH)
PTJ
Item
Specification
Wheel bearing
Bearing type
Unit ball bearing (double-row angular contact ball
bearing)
Driveshaft
Joint type
Outer
EBJ
Inner
PTJ
SERVICE SPECIFICATIONS
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FRONT AXLE
26-5
SERVICE SPECIFICATIONS
M1261000301021
LUBRICANTS
M1261000401385
NOTE:
*
Indicates Vehicles with S-AWC.
Item
Standard value
Limit
Wheel bearing end play mm (in)
−
0.05 (0.002)
Wheel bearing rotation starting torque N
⋅m (in-lb)
−
1.5 (13)
PTJ boot assembly dimension mm (in)
2.4L
Engine
85
± 3 (3.35 ± 0.12 inch) −
3.0L
Engine
95
± 3 (3.74 ± 0.12 inch) −
Opening dimension of the special tool
(MB991561) mm (in)
EBJ boot band
(small) crimping
2.9 (0.11)
−
EBJ boot band
(large) crimping
3.2 (0.13)
−
EBJ boot band crimping size mm (in)
2.4
− 2.8 (0.10 − 0.11)
−
Item
Specified lubricant
Quantity
Inside of knuckle bore
Dowcorning/Molykote BR2 Plus or
equivalent
As required [1.0
− 1.5 g (0.04 −
0.05 oz)]
PTJ boot grease
Repair kit grease
2.4L
Engine
-FWD
LH
210
± 10 g (7.4 ± 0.3 oz)
RH
225
± 10 g (7.9 ± 0.3 oz)
2.4L
Engine
-AWD
LH
210
± 10 g (7.4 ± 0.3 oz)
RH
200
± 10 g (7.0 ± 0.3 oz)
3.0L
Engine
LH
245
± 10 g (8.6 ± 0.3 oz)
RH
255
± 10 g (9.0 ± 0.3 oz), 250 ±
10 g (8.8
± 0.3 oz)
*
EBJ boot grease
Repair kit grease
2.4L Engine
120
± 10 g (4.2 ± 0.3 oz)
3.0L Engine
140
± 10 g (4.9 ± 0.3 oz), 135 ±
10 g (4.8
± 0.3 oz)
*
Dust seal inner grease
Repair kit grease
2.4L Engine
6
− 10 g (0.2 − 0.3 oz)
3.0L Engine
8
− 12 g (0.3 − 0.4 oz)
Dust seal outer grease
Repair kit grease
3
− 7 g (0.1 − 0.2 oz)
FRONT AXLE DIAGNOSIS
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FRONT AXLE
26-6
FRONT AXLE DIAGNOSIS
TROUBLESHOOTING STRATEGY
M1261005600251
Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
front axle fault.
1. Gather information from the customer.
2. Verify that the condition described by the
customer exists.
3. Find the malfunction by following the Symptom
Chart.
4. Verify malfunction is eliminated.
SYMPTOM CHART
M1261005700311
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Noise during Wheel Rotation
DIAGNOSIS
STEP 1. Check the wheel bearing end play.
(1) Remove the caliper assembly and suspend it with a wire.
(2) Remove the brake disc from the front hub.
(3) Attach a dial gauge as shown in the illustration, and then
measure the end play while moving the hub in the axial
direction.
Limit: 0.05 mm (0.002 inch)
Q: Is the wheel bearing end play within the limit?
YES : Go to step 2.
NO : Replace the part, then go to Step 5.
STEP 2. Check the driveshaft and inner shaft for bending.
Q: Is the driveshaft and inner shaft bent?
YES : Go to step 3.
NO : Replace the part. Then go to Step 5.
STEP 3. Check the center bearing for wear.
Q: Is the center bearing worn?
YES : Replace the bearing. Then go to Step 5.
NO : Go to step 4.
Symptom
Inspection
procedure
Reference page
Driveshaft
Noise during wheel rotation
1
Noise due to excessive play of wheel in turning
direction
2
AC703296 AB
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