Mitsubishi Outlander GS45X. Manual — part 1651

TRANSAXLE ASSEMBLY

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3. <When using special tool engine mechanical hanger

(MB991895)>

(1) Set the foot of special tool engine mechanical hanger

(MB991895) as shown in the figure.
NOTE: Slide the front foot of special tool engine mechan-
ical hanger (MB991895) to balance the engine hanger.

CAUTION

Place rag between special tool engine mechanical hanger
(MB991895) and the windshield to prevent the special tool
from interfering with the windshield.

(2) Set the chains of special tool engine hanger (MB991527)

and special tool engine hanger balancer (MB991454) to
support the engine and transaxle assembly. Remove the
garage jack and then remove the transaxle assembly
upper part coupling bolts that have been loosened
previously.

INSTALLATION SERVICE POINTS

.

>>A<< TRANSAXLE ASSEMBLY INSTALLATION

Fully push the torque converter into the transaxle side, and
then assemble the transaxle assembly to the engine.

.

AC506485

AB

MB991895

AC506486

AB

AC506484

MB991527

AB

MB991454

MB991895

AC209056AF

Approximately
13 mm (0.5 in)

Converter housing

Torque converter

TRANSAXLE ASSEMBLY

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>>B<< TRANSAXLE MOUNTING INSULATOR
STOPPER INSTALLATION

Install the transaxle mounting insulator stopper as shown in the
figure.

.

>>C<< TRANSAXLE CONTROL CABLE
(TRANSAXLE SIDE) INSTALLATION

1. Move the selector lever to the "N" range.
2. Move the manual control lever to Neutral position.
3. Align the hole at the end of the manual control lever and the

hole in the inhibitor switch body flange (section A

− A).

NOTE: Insert a

φ

5 mm (0.2 inch) bar into the aligned holes

in the transmission range switch body flange and on the tip
of the manual control lever to position the transmission
range switch body.

4. Use the adjusting nut to tighten the transmission control

cable to the specified torque.

Tightening torque: 9.5

± 3.5 N⋅m (84 ± 31 in-lb)

5. Make sure that the transmission-side ranges that are

corresponding to the transmission range operate and
function without fail.

AC505484

AC505484 AB

Engine side

Transaxle
mounting
insulator

Transaxle
mounting
insulator
stopper

AC507417AF

Transmission range
switch body

Section A - A

Manual
control lever

A

A

Manual
control lever

End hole

Flange hole

AC506483

AB

Transaxle
control cable

Adjusting nut

TRANSFER ASSEMBLY <AWD>

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TRANSFER ASSEMBLY <AWD>

REMOVAL AND INSTALLATION

M1231211000334

REMOVAL SERVICE POINT

.

<<A>> TRANSFER ASSEMBLY REMOVAL

Move the engine and transaxle assembly toward the front of
the vehicle to make a gap between the engine/transaxle
assembly and the crossmember. Pull out the transfer assembly
through this gap.

Pre-removal and post-installation operation
• Under cover removal and installation(Refer to GROUP 51

P.51-23

.)

• Transmission fluid draining and refilling (Refer to

P.23A-140

.)

• Transfer oil draining and refilling (Refer to

P.23A-145

.)

• Front exhaust pipe removal and installation (Refer to GROUP 15−Front Exhaust Pipe Muffler

P.15-22

.)

• Propeller shaft removal and installation (Refer to GROUP 25−Propeller Shaft

P.25-6

.)

• Center member removal and installation (Refer to GROUP 32−Crossmember

P.32-11

.)

• Drive shaft <RH> and output shaft removal and installation (Refer to GROUP 26−Drive Shaft Assembly

P.26-22

.)

AC506694AJ

1

2

3

4

53 ± 8 N·m
39 ± 5 ft-lb

69 ± 9 N·m
51 ± 6 ft-lb

69 ± 9 N·m
51 ± 6 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

(Transmission fluid)

N

Removal steps

>>

A

<< 1.

Exhaust manifold bracket B

2.

Rear roll stopper center bolt

<<

A

>>

3.

Transfer assembly

4.

O-ring

Removal steps (Continued)

TRANSFER ASSEMBLY <AWD>

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INSTALLATION SERVICE POINT

.

>>A<< EXHAUST MANIFOLD BRACKET B
INSTALLATION

1. Make sure that the exhaust manifold bracket is closely

contacted with the exhaust manifold and transfer assembly,
and then temporarily tighten the bolts.

2. Tighten bolt A on the exhaust manifold side in the figure to

the specified torque.

Tightening torque: 20

± 5 N⋅m (15 ± 3 ft-lb)

3. Tighten bolt B on the transfer assembly side in the figure to

the specified torque.

Tightening torque: 20

± 5 N⋅m (15 ± 3 ft-lb)

AC709756 AE

Exhaust manifold bracket

Transfer assembly

A

B