Mitsubishi Outlander GS45X. Manual — part 1663
TRANSAXLE
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-41
CAUTION
When installing the retaining plate, align the tangs at posi-
tions A, B, C in the diagram.
3. Install the retaining plate on the transaxle case.
CAUTION
• Set the spring compressor right on top of the spring of
spring retainer assembly.
• Do not re-use the snap ring.
• When installing the snap ring, make sure that the joint
falls in the area A in the diagram.
4. Using the special tool MB992139, compress the return
spring, and install the snap ring on the transaxle case by
means of a flat blade screwdriver etc.
AK502255
AK502770AD
A
C
B
AK502251
MB992139
AE
AK502771
A
AD
TRANSAXLE
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-42
5. Install the reverse brake retaining plate, drive plate, driven
plate, and dish plate on the transaxle case.
CAUTION
• When conducting measurements, measure two or more
places, and find the average value.
• Do not re-use the snap ring.
• When installing the snap ring, make sure that the joint
falls in the area A in the diagram.
6. Using a flat blade screwdriver etc., install the snap-ring on
the transaxle case, and measure clearance between the
snap ring and retaining plate. Select the snap ring so as to
obtain standard value of the clearance. For selection of the
snap ring, refer to "SERVICE SPECIFICATIONS."
Standard value: 1.2
− 1.5 mm (0.05 − 0.06 in)
(For reverse clutch clearance)
AK502256AD
Dish plate
Retaining plate
Driven plate
Drive plate
Reverse brake
piston
Snap ring
AK502257
AK502771
A
AD
TRANSAXLE
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-43
CAUTION
• Apply vaseline when installing the needle bearing.
• Be careful to attach the needle bearing in right direc-
tion.
7. Install the needle bearing on the reverse brake piston. Refer
to A in the "IDENTIFICATION OF NEEDLE BEARINGS" for
right direction.
8. Install the planet carrier on the reverse brake.
CAUTION
• Apply vaseline when installing the needle bearing.
• Be careful to attach the needle bearing in right direc-
tion.
9. Install the needle bearing on the primary pulley side of the
sun gear. Refer to B in the "IDENTIFICATION OF NEEDLE
BEARINGS" for right direction.
10.Install the sun gear on the planet carrier.
AK502258
AK502248
AK502247
AK502246
TRANSAXLE
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-44
CAUTION
• Apply vaseline when installing the needle bearing.
• Be careful to attach the needle bearing in right direc-
tion.
11.Install the needle bearing on the forward clutch drum side of
the sun gear. Refer to C in the "IDENTIFICATION OF
NEEDLE BEARINGS" for right direction.
12.Install the forward clutch assembly on the transaxle case.
CAUTION
When conducting measurements, measure two or more
places, and find the average value.
13.Measure the total end play as follows:
(1) Measure the distance M1 from the oil pump cover
mounting surface of the transaxle case to the needle
bearing mounting surface of the forward clutch drum.
AK502245
AK502244
AK502259AD
A
Oil pump cover
Needle bearing
Forward clutch drum
AK502260
M1
AD
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