Mitsubishi Outlander GS45X. Manual — part 1219

WATER HOSE AND PIPE

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-29

WATER HOSE AND PIPE

REMOVAL AND INSTALLATION

M1113010200877

9

AK800540

24

21

23

1

2

3

4

5

6

7

10

11

12

16

18

20

23 ± 6 N·m
17 ± 4 ft-lb

15

17

8

24 ± 3 N·m
18 ± 1 ft-lb

22

19

10 ± 2 N·m
89 ± 17 in-lb

11 ± 1 N·m
98 ± 8 in-lb

30 ± 9 N·m
22 ± 6 ft-lb

30 ± 3 N·m
22 ± 2 ft-lb

30 ± 3 N·m
22 ± 2 ft-lb

11 ± 1 N·m
98 ± 8 in-lb

23 ± 6 N·m
17 ± 4 ft-lb

13

14

23 ± 6 N·m
17 ± 4 ft-lb

23 ± 6 N·m
17 ± 4 ft-lb

AB

Removal steps

1. Water hose
2. Water hose
3. Water hose
4. Water hose
5. Water hose

>>I<<

6. Engine coolant temperature sensor
7. Exhaust gas recirculation valve

>>H<<

8. Exhaust gas recirculation valve gasket

>>G<<

9. Oil pipe
10. Water inlet fitting

>>F<<

11. Thermostat
12. Thermostat housing

13. Thermostat housing gasket

>>E<<

14. Thermostat housing gasket

>>D<<

15. O-ring

>>D<<

16. Water pipe

>>D<<

17. O-ring

>>C<<

18. Engine oil control valve
19. O-ring

>>B<<

20. Engine oil pressure switch

>>A<<

21. Engine oil control valve housing
22. Engine oil control valve housing gasket
23. Water pump
24. Water pump gasket

Removal steps (Continued)

WATER HOSE AND PIPE

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-30

INSTALLATION SERVICE POINTS

.

>>A<< ENGINE OIL CONTROL VALVE HOUSING
INSTALLATION

CAUTION

• Oil passage shall be free from foreign matters.
• Shall confirm fully that matching plane and such are

free from foreign matters.

1. Install the engine oil control valve housing gasket and oil

seal case gasket so that the protuberant is positioned as
shown in the illustration.

2. Tighten the engine oil control valve housing and oil seal

case to the specified torque.

Tightening torque: 24

± 3 N⋅m (18 ± 1 ft-lb)

.

>>B<< ENGINE OIL PRESSURE SWITCH
INSTALLATION

1. Apply sealant (Three bond 1212D, Three bond 1215 or

equivalent) to the threads of the engine oil pressure switch.

2. Install the engine oil pressure switch to the oil control valve

housing.

.

>>C<< ENGINE OIL CONTROL VALVE
INSTALLATION

CAUTION

• Never re-use the O-ring.
• Before installing O-ring, wind sealing tape around the

oil passages cut-out area of engine oil control valve, to
prevent damage. If the O-ring is damaged, it can cause
an oil leak.

1. Apply a small amount of engine oil to the O-ring and then

install it to the engine oil control valve.

2. Install the engine oil control valve to the cylinder head.
3. Tighten the engine oil control valve.

Tightening torque: 11

± 1 N⋅m (98 ± 8 in-lb)

.

AK702531AB

Oil conrol valve
hausing gasket

Protuberant

AK600880

5 mm

1 mm

AC

AK600881

Tape

AC

WATER HOSE AND PIPE

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ENGINE OVERHAUL <3.0L ENGINE>

11D-31

>>D<< WATER PIPE / O-RING INSTALLATION

CAUTION

Keep the O-ring free of oil or grease.
1. Wet the O-ring (with water) to ease assembly.
2. Install the water pipe into the thermostat housing.

.

>>E<< THERMOSTAT HOUSING GASKET
INSTALLATION

Install the thermostat housing gasket so that the tab is posi-
tioned as shown in the illustration.

.

>>F<< THERMOSTAT INSTALLATION

Install the thermostat in the thermostat housing with its jiggle
valve located at the top position.

.

>>G<< OIL PIPE INSTALLATION

1. Temporarily tighten the eye bolts on the both ends of the oil

pipe.

2. Temporarily tighten the flange bolt on the clamp.
3. Tighten the eye bolts on the both ends of the oil pipe to the

specified torque.

4. Tighten the flange bolt on the clamp to the specified torque.

AK600882AC

O-ring

AK600862 AC

Tab

AK600883

Jiggle valve

AC

AK602589

Eye bolt

Eye bolt

Flange bolt

Oil pipe

AE

WATER HOSE AND PIPE

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ENGINE OVERHAUL <3.0L ENGINE>

11D-32

.

>>H<< EXHAUST GAS RECIRCULATION VALVE
GASKET INSTALLATION

Install the exhaust gas recirculation valve gasket so that the tab
is positioned as shown in the illustration.

.

>>I<< ENGINE COOLANT TEMPERATURE
SENSOR INSTALLATION

Apply sealant (Three bond 1324N, LOCTITE 262 or equivalent)
to the engine coolant temperature sensor.

AK600848 AC

Tab

AK600789