Mitsubishi Outlander GS45X. Manual — part 1218
TIMING BELT
TSB Revision
ENGINE OVERHAUL <3.0L ENGINE>
11D-25
4. Measure the valve clearances marked with arrows shown in
the illustration.
A: When Number1 cylinder is on the top dead center of
compression stroke.
B: When Number4 cylinder is on the top dead center of
compression stroke.
NOTE: The valve clearance adjustment at the exhaust side
is not necessary because the auto lash adjuster exists.
5. Using a thickness gauge, adjust the clearance between the
valve stem end and the adjusting screw.
Standard value: 0.07
− 0.13 mm (0.003 − 0.005 inch)
6. Hold the adjusting screw not rotating through a driver and
then tighten the rock nut.
7. Rotate the crankshaft one time clockwise and then align the
timing mark with the timing mark on the crankshaft sprocket.
(Place Number 4 cylinder on the top dead center of
compression stroke.)
8. Adjust the valve clearance for the rest of the valves.
9. Install the rocker cover and ignition coil.
AK600846
A
A
B
B
B
B
Right bank
Left bank
A
A
A
B
B
A
AC
<Intake side>
<Exhaust side>
<Exhaust side>
1
3
5
2
4
6
AK600896
AK600822 AC
Timing mark
Timing mark
Crankshaft sprocket
INTAKE MANIFOLD
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ENGINE OVERHAUL <3.0L ENGINE>
11D-26
INTAKE MANIFOLD
REMOVAL AND INSTALLATION
M1113002700684
Required Special Tools:
• MB991398: Spark Plug Wrench
• MB992106: O-ring Installer
AKA00760
8
1
2
3
5
4
7
9
10
11
11
6
12 ± 1 N·m
104 ± 9 in-lb
9.5 ± 2.5 N·m
84 ± 22 in-lb
18 ± 2 N·m
13 ± 1 ft-lb
22 ± 1 N·m
16 ± 1 ft-lb
AB
Removal steps
1.
Ignition coil
<<A>> >>E<<
2.
Spark plugs
3.
Fuel rail and injector
4.
Insulator
>>D<<
5.
Injector support
>>C<<
6.
O-ring
>>B<<
7.
Injector
8.
O-ring
9.
Fuel rail
>>A<<
10. Intake manifold
11. Intake manifold gasket
Removal steps (Continued)
INTAKE MANIFOLD
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ENGINE OVERHAUL <3.0L ENGINE>
11D-27
REMOVAL SERVICE POINT
.
<<A>> SPARK PLUG REMOVAL
Using special tool MB991398, removal the spark plug.
INSTALLATION SERVICE POINTS
.
>>A<< INTAKE MANIFOLD INSTALLATION
1. Tighten the nuts on the left bank to 6.5
± 1.5 N⋅m (58 ± 13
in-lb).
2. Tighten the nuts on the right bank to the specified torque.
Tightening torque: 22
± 1 N⋅m (16 ± 1 ft-lb)
3. Tighten the nuts on the left bank to the specified torque.
Tightening torque: 22
± 1 N⋅m (16 ± 1 ft-lb)
4. Tighten the nuts on the right bank and those on the left bank
again in that order.
Tightening torque: 22
± 1 N⋅m (16 ± 1 ft-lb)
.
>>B<< INJECTOR INSTALLATION
1. Apply clean gasoline to the O-ring.
2. Insert the injector into the fuel rail.
3. Make sure the injector rotates smoothly. If not, remove the
injector to check the O-ring for damage, and replace the
O-ring if necessary. Then reinsert the injector and check that
it rotates smoothly.
.
AK600875
MB991398
AD
Spark plug
AK600876
Timing belt side
Right bank
Left bank
AC
AK600877
Delivery pipe
Injector
AC
INTAKE MANIFOLD
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ENGINE OVERHAUL <3.0L ENGINE>
11D-28
>>C<< O-RING INSTALLATION
When inserting an O-ring into the injector on the injection noz-
zle side, use special tool MB992106 to gradually expand the
O-ring, and fit it in place.
.
>>D<< INJECTOR SUPPORT INSTALLATION
1. Make sure that the protrusion of the injector is at the center
as shown in the illustration.
2. Securely assemble the injector to the injector groove and
fuel rail collar.
.
>>E<< SPARK PLUG INSTALLATION
Using special tool MB991398, tighten the spark plug to the
specified torque.
Tightening torque: 18
± 2 N⋅m (13 ± 1 ft-lb)
AK600790
MB992106
O-ring
AC
AK600878
AK800066
AK600875
MB991398
AD
Spark plug
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