Mitsubishi Outlander GS45X. Manual — part 529
CHARGING SYSTEM
TSB Revision
ENGINE ELECTRICAL
16-15
• Example 4
PROBABLE CAUSE: Short-circuit in stator coil
GENERATOR ASSEMBLY
REMOVAL AND INSTALLATION <2.4L ENGINE>
M1161001402492
AK700041
Pre-removal operation
• Engine Room Under Cover Front A, B, C Removal (Refer
to GROUP 51, Under Cover
• Drive Belt Removal (Refer to GROUP 11A, Crankshaft
Pulley
).
Post-installation operation
• Drive Belt Installation (Refer to GROUP 11A, Crankshaft
Pulley
).
• Drive Belt Tension Check (Refer to GROUP 11A, On-vehi-
cle Service
− Drive Belt Tension Check
).
• Engine Room Under Cover Front A, B, C Installation
(Refer to GROUP 51, Under Cover
AC708377
12 ± 2 N·m
102 ± 22 in-lb
44 ± 10 N·m
33 ± 7 ft-lb
23 ± 6 N·m
17 ± 4 ft-lb
48 ± 7 N·m
36 ± 5 ft-lb
44 ± 10 N·m
33 ± 7 ft-lb
1
2
3
4
5
6
7
AD
Removal steps
1.
Idler pulley
2.
A/C compressor connector
connection
<<
A
>>
>>
B
<<
3.
A/C compressor assembly
4.
Generator connector connection
5.
Generator terminal connection
>>
A
6.
Grounding cable connection
<<
B
>>
7.
Generator assembly
Removal steps (Continued)
CHARGING SYSTEM
TSB Revision
ENGINE ELECTRICAL
16-16
REMOVAL SERVICE POINTS
.
<<A>> A/C COMPRESSOR ASSEMBLY REMOVAL
1. Remove the A/C compressor assembly from the A/C
compressor bracket with the hose still attached.
2. Place the removed A/C compressor assembly where it will
not be a hindrance when removing and installing the
generator assembly, and secure it with a cord or wire.
.
<<B>> GENERATOR ASSEMBLY REMOVAL
Move the A/C compressor assembly to one side, and then
remove the generator assembly from under the vehicle.
INSTALLATION SERVICE POINTS
.
>>A<< GROUNDING CABLE INSTALLATION
Install the grounding cable within the area marked with A in the
illustration.
.
>>B<< A/C COMPRESSOR ASSEMBLY
INSTALLATION
1. Temporarily tighten the A/C compressor assembly to the A/C
compressor bracket.
2. In accordance with the tightening order shown in the
illustration, tighten the installation bolts for the A/C
compressor bracket to the specified torque.
Tightening torque: 23
± 6 N⋅m (17 ± 4 ft-lb)
AC700109
AD
A
Grounding cable
terminal
AC506759
AG
1
2
3
A/C compressor
assembly
CHARGING SYSTEM
TSB Revision
ENGINE ELECTRICAL
16-17
REMOVAL AND INSTALLATION <3.0L ENGINE>
M1161001402500
Pre-removal operation
• Engine Room Under Cover Front Removal (Refer to
GROUP 51, Under Cover
Post-installation operation
• Generator Drive Belt Tension Check (Refer to GROUP
11C, On-vehicle Service
− Generator Drive Belt Tension
• Engine Room Under Cover Front Installation (Refer to
GROUP 51, Under Cover
AC703784
1
2
3
4
6
5
8
9
10
8
23 ± 6 N·m
17 ± 4 ft-lb
23 ± 6 N·m
17 ± 4 ft-lb
47 ± 11 N·m
35 ± 8 ft-lb
12 ± 2 N·m
102 ± 22 in-lb
11 ± 1 N·m
98 ± 8 in-lb
23 ± 6 N·m
17 ± 4 ft-lb
23 ± 6 N·m
17 ± 4 ft-lb
7
AB
Removal steps
<<
A
>>
1.
Generator drive belt
2.
Generator connector and terminal
connection
3.
A/C compressor connector
connection
<<
B
>>
4.
A/C compressor assembly
5.
Harness bracket
<<
C
>> >>
A
<< 6.
Generator assembly
7.
Grounding cable connection
8.
Harness bracket
9.
Generator upper bracket
10. Generator lower bracket
Removal steps (Continued)
CHARGING SYSTEM
TSB Revision
ENGINE ELECTRICAL
16-18
REMOVAL SERVICE POINTS
.
<<A>> GENERATOR DRIVE BELT REMOVAL
CAUTION
When the generator drive belt is reused, draw an arrow
indicating the rotating direction on the back of the belt
using chalk to install the same direction.
1. Turn the drive belt auto-tensioner to counterclockwise, and
insert the L-shaped hexagon wrench to the auto-tensioner
hole in order to fix the auto-tensioner.
2. Remove the generator drive belt.
.
<<B>> A/C COMPRESSOR ASSEMBLY REMOVAL
1. Remove the A/C compressor assembly from the A/C
compressor bracket with the hose still attached.
2. Place the removed A/C compressor assembly where it will
not be a hindrance when removing and installing the
generator assembly, and secure it with a cord or wire.
.
<<C>> GENERATOR ASSEMBLY REMOVAL
Move the A/C compressor assembly to one side, and then
remove the generator assembly from under the vehicle.
INSTALLATION SERVICE POINT
.
>>A<< GENERATOR ASSEMBLY INSTALLATION
1. Temporarily tighten the generator assembly to the generator
bracket.
2. In accordance with the tightening order shown in the
illustration, tighten the installation bolts for the generator
bracket to the specified torque.
Tightening torque: 47
± 11 N⋅m (35 ± 8 ft-lb)
AC703079
L-shaped
hexagon
wrench
AC
AC703785
1
2
3
AB
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