Mitsubishi Outlander GS45X. Manual — part 1052
FUEL FILLER LID
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BODY
42A-11
FUEL FILLER LID
REMOVAL AND INSTALLATION
M1421002500868
AC702833
5.0 ± 1.0 N·m
44 ± 9 in-lb
4
4
2
1
5
7.0 ± 3.0 N·m
62 ± 26 in-lb
AB
3
Fuel filler door height and clearance
adjustment
Removal steps
1.
Fuel filler door
2.
Fuel filler door damper spring
3.
Fuel filler door lock release handle
•
Front scuff plate, rear scuff plate,
center pillar trim lower and quarter
trim lower (Refer to GROUP 52A,
Interior Trim
.)
•
Rear seat assembly (Refer to
GROUP 52A, Rear Seat Assembly
4.
Fuel filler door hook
5.
Fuel filler door lock release cable
Removal steps (Continued)
STRUT TOWER BAR
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BODY
42A-12
STRUT TOWER BAR
REMOVAL AND INSTALLATION
M1421005600262
AC702834
45 ± 7 N·m
33 ± 5 ft-lb
AB
Strut tower bar
WINDOW GLASS
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BODY
42A-13
WINDOW GLASS
SPECIFICATIONS
ADHESIVE
M1421000500475
LUBRICANT
M1421000400036
GENERAL
M1422000100997
The windshield glass, quarter window glass and lift-
gate window glass are attached by an urethane-base
adhesive to the window frame. This adhesive pro-
vides improved glass holding and sealing, and also
gives body openings a greater structural strength.
ITEMS
Item
Specified adhesive
Windshield glass
3 M
™ AAD part No. 8609 super fast urethane and 3 M™ AAD
part No. 8608 super fast urethane primer or equivalent
Quarter window glass
Liftgate window glass
Liftgate dam lower and liftgate dam side
MITSUBISHI Genuine adhesive part No. MZ100920EX
Item
Specified adhesive tape
Windshield molding
Double-sided tape: Generic products [6.5 mm (0.26 in) width,
100 mm (3.94 in) length and 0.4 mm (0.016 in) thickness]
Quarter window glass
Double-sided tape: Generic products [8 mm (0.32 in) width,
25 mm (0.98 in) length and 1.2 mm (0.047 in) thickness]
Item
Specified lubricant
Quantity
Degrease agent
Grease and dirt removal
from parts surface
3M
™ AAD Part No. 8906 or
equivalent
As required
Item
Application
Quantity
Wire (diameter
× length)
For cutting adhesive
Five pieces of wire 0.6 mm
× 1 m
(0.02 in
× 3.3 ft)
Glass adhesive knife
For cutting adhesive
One
Sealant gun
For adhesive application
One
Wiping shop towels
−
As required
Sealer
For prevention of water and wind
leaks after adhesive application
As required
3M
™ AAD Part No. 8906 or
equivalent
For cleaning or degreasing body parts
and glasses
As required
Glass holder MB990480
For securing of window glass
Two
WINDOW GLASS
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BODY
42A-14
WINDOW GLASS INSTALLATION
CAUTION
Do not apply primer on the adhesion surface, as adhesion
may be reduced.
AC609007
Cleaning of adhesion surface
Cut off the residual adhesive until the
thickness is less than 2 mm (0.08 inch).
Clean the adhesion surface with 3M™ AAD
part No. 8906 or equivalent, and let dry for
3 minutes or more.
Cleaning of adhesion surface
Completely cut off all of the residual
adhesive. Clean the adhesive surface
with 3M™ AAD part No. 8906 or
equivalent, and let dry for 3 minutes or
more.
Cleaning of adhesion surface
Clean off any dirt adhering to the adhesion
surface with 3M™ AAD part No. 8906 or
equivalent, and let dry for 3 minutes or
more.
Attaching of window spacer
Attach the window spacer to set the
positions for the glass to be installed.
Gluing of window dam and window spacer
Glue the window dam and window spacer to the glass, following the standard position all
the way around the inside edge of the glass.
Application of adhesive
Within 30 minutes after applying the primer, apply the adhesive evenly all the way around
the inside edge of the glass.
Installing the glass
After applying the adhesive, lightly press the glass evenly so that it adheres
completely.
Cleaning
After removing excess adhesive from the body or glass with a spatula, etc.
Clean off with 3M™ AAD part No. 8906 or equivalent.
Checking for water leaks
Carry out a water test to verify there are no leaks.
Replacing the glass
Reusing the glass
Window glass installation procedure
Body side
Window glass side
Application of primer
Do not apply primer on residual adhesive as doing so may affect adhesion. Apply enough primer on adhesion surface evenly taking
care not to apply it on the residual adhesive. After applying primer, let it dry for 3 minutes or more.
AB
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