Mitsubishi Lancer Evolution 8. Manual — part 96

MANUAL TRANSMISSION - SPECIAL TOOLS

22-9

Tool

Number

Name

Purpose

MD998800

Oil seal installer

Fitting differential oil
seal and transfer oil
seal

MB990936

Installer adaptor

Fitting transfer
tapered roller bearing
and transfer oil seal

MB990937

Installer adaptor

Fitting transfer oil seal

MB990887

Arm bush adaptor &
installer ring

Fitting transfer oil seal

MB990891

Bush remover &
installer base

Used together with
arm bush adaptor and
installer ring

MANUAL TRANSMISSION - TRANSMISSION

22-10

TRANSMISSION

Dismantling / Assembling

Dismantling Order

Dismantling Order (continued)

1. Transfer

7. Bore

plug

2. O-ring

8. Stopper

bolt

3.

Front roll stopper bracket

>>O<<

9.

Control assembly

4.

Rear roll stopper bracket

10.

Shift check plugs

5.

Vehicle speed sensor

11.

Shift check springs

>>P<<

6.

Reverse switch

12.

Check balls

MANUAL TRANSMISSION - TRANSMISSION

22-11

Dismantling Order

Dismantling Order (continued)

>>N<<

13.

Transaxle case

>>K<<

20.

Differential side bearing

14. Snap

ring

adjustment

shim

>>M<<

15.

Main shaft rear bearing

>>J<<

21.

Shift check plug

adjustment shim

>>J<<

22.

5th-6th gear shift check spring

16.

Oil channel

>>J<<

23.

Shift check spring

>>M<<

17.

Input shaft rear bearing

>>J<<

24.

Shift check sleeve

adjustment shim

>>J<<

25.

Reverse shift check sleeve

>>M<<

18.

Reverse idler adjustment shim

>>J<<

26.

Check ball

<<A>> >>L<< 19.

Differential side bearing
outer race

Apply gear oil to
all sliding parts
when fitting.

AK204165AB

MANUAL TRANSMISSION - TRANSMISSION

22-12

Dismantling Order

Dismantling Order (continued)

27.

Reverse lever assembly

51.

Interlock balls

28.

Shifter cap

52.

Shift check sleeve

29.

Reverse fork rod

53.

Main shaft assembly

30.

Reverse shift fork

54.

Input shaft assembly

31.

Retaining pin

55.

Reverse idler gear assembly

32. Reverse

bracket

56. Centre

differential

33.

Reverse bracket fork rod

Assembly Order

34. Interlock

balls

56. Centre

differential

35.

Retaining pin

>>A<<

55.

Reverse idler gear assembly

36.

1st-2nd gear bracket

>>A<<

54.

Input shaft assembly

37.

1st-2nd gear fork rod

>>A<<

53.

Main shaft assembly

38.

1st-2nd gear shift fork

37.

1st-2nd gear fork rod

39. Retaining

pin

36. 1st-2nd

gear

bracket

40. C

ring

35. Retaining

pin

41.

3rd-4th gear fork rod

>>B<<

38.

1st-2nd gear shift fork

42.

Interlock pin

>>C<<

52.

Shift check sleeve

43.

3rd-4th gear bracket

>>D<<

41.

3rd-4th gear fork rod

44. Retaining

pin

42. Interlock

pin

45. C

ring

>>D<<

43. 3rd-4th

gear

bracket

46.

5th-6th gear fork rod

>>D<<

49.

3rd-4th gear shift fork

47. Interlock

pin

>>D<<

40. C

ring

48.

5th-6th gear shift fork

>>D<<

39.

Retaining pin

49.

3rd-4th gear shift fork

>>E<<

51.

Interlock balls

50.

5th-6th gear bracket

>>F<<

46.

5th-6th gear fork rod

Apply gear oil to
all sliding parts
when fitting.