Mitsubishi Lancer Evolution 8. Manual — part 97
MANUAL TRANSMISSION - TRANSMISSION
22-13
Assembly Order (cont.)
Assembly Order (cont.)
47. Interlock
pin
>>H<<
32. Reverse
bracket
>>F<<
50.
5th-6th gear bracket
31.
Retaining pin
>>F<<
48.
5th-6th gear shift fork
30.
Reverse shift fork
>>F<<
45
C ring
29.
Reverse fork rod
>>F<<
44. Retaining pin
>>I<<
27.
Reverse lever assembly
>>G<<
34. Interlock balls
28.
Shifter cap
>>H<<
33. Reverse bracket fork rod
Key Points for Dismantling
<<A>> Removing differential side bearing outer
race
1. Heat transaxle case to about 100˚C (maximum
120˚C).
2. Remove differential side bearing outer race using
the following special tools:
• Side bearing puller (MB990810)
• Claws (MB991967)
• Bridge (MB991968)
Key Points for Assembling
>>A<< Fitting input shaft assembly/main shaft
assembly/reverse idler gear assembly
1. Temporarily locate reverse idler gear assembly.
Reverse idler gear assembly
MANUAL TRANSMISSION - TRANSMISSION
22-14
When fitting assembly, make sure that you do
not scratch input idler shaft seal (Wind plastic
tape around spline of input shaft assembly).
2. Insert input shaft assembly first, then main shaft
assembly, so that they rest lightly (literally ‘float’)
on clutch housing.
Match up lock pin at tip of reverse idler gear
assembly with grooved location on clutch housing,
and fit this assembly.
3. Fit reverse idler gear assembly between input
shaft and main shaft assemblies, which are
resting lightly on clutch housing, then fit all 3 into
it at the same time.
>>B<< Fitting 1st-2nd gear fork rod and 1st-2nd
gear shift fork
• Retaining pins must not be re-used.
• When fitting retaining pin, use hexagonal
wrench to locate it.
Fit 1st-2nd gear fork rod and shift fork, then fit
retaining pin.
>>C<< Fitting shift check sleeve
Make sure you do not fit a similar part by
mistake (shift check sleeve length = 36.25mm).
Fit shift check sleeve.
Care required
Care required
Care required
Care required
Input shaft
assembly
Main shaft
assembly
1st-2nd Shift check
gear
sleeve
fork
rod
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22-15
>>D<< Fitting 3rd-4th gear bracket, shift fork and fork
rod
To prevent interlock pin from coming out, smear
vaseline on it. When fitting, take care not to drop it.
1. Fit interlock pin to 3rd-4th gear fork rod.
2. Fit 3rd-4th gear bracket, shift fork and fork rod.
C rings must not be re-used.
3. Fit C ring to 3rd-4th gear shift fork.
• Retaining pins must not be re-used.
• When fitting retaining pin, use hexagonal
wrench to locate it.
4. Fit retaining pin to 3rd-4th gear bracket.
>>E<< Fitting interlock balls
Make sure interlock balls do not fall from fitting
position.
Fit (2) interlock balls.
>>F<< Fitting 5th-6th gear bracket, shift fork and fork
rod
To prevent interlock pin coming out, smear
vaseline on it.
When fitting, take care not to drop it.
1. Fit interlock pin to 5th-6th gear fork rod
Fit 5th-6th gear shift check components, with the 3
grooves in the 5th-6th gear fork rod facing these
components.
2. Fit 5th-6th gear bracket / shift fork / fork rod.
C rings must not be re-used.
3. Fit C ring to 5th-6th gear bracket.
Care required
Care required
Care required
Care required
Care required
Care required
Care required
3rd-4th gear fork rod
Interlock
Pin
Interlock
balls
Interlock pin
5th-6th gear fork rod
5th-6th gear shift parts
MANUAL TRANSMISSION - TRANSMISSION
22-16
• Retaining pins must not be re-used.
• When fitting retaining pin, use hexagonal
wrench to locate it.
4. Fit retaining pin to 5th-6th gear shift fork.
>>G<< Fitting interlock balls
Make sure interlock balls do not fall from fitting
position.
Fit (2) interlock balls.
>>H<< Fitting reverse bracket fork rod and
reverse bracket
Fit reverse shift check components with the 2
grooves in the reverse bracket fork rod are
facing these components.
Fit reverse bracket fork rod and reverse bracket.
>>I<< Fitting reverse lever assembly
1. Fit shifter cap to cam on reverse lever assembly,
then fit reverse shift fork.
2. Lifting reverse shift fork up, bring it up against
cam on reverse bracket.
Care required
Care required
Care required
Interlock Balls
Reverse bracket
fork rod
Reverse lever assembly
Reverse Bracket
Reverse Shift Check parts
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