Mitsubishi Lancer Evolution IX. Manual — part 659

WATER PUMP

ENGINE COOLING

14-21

INSTALLATION SERVICE POINT
>>A<< O-RING INSTALLATION

CAUTION

Do not let the O-ring get contaminated with
grease or engine oil.

AC103005

Water pump

O-ring

Water inlet pipe

AC

Fit an O-ring into the O-ring groove located at the
end of the water inlet pipe and apply water to the
O-ring or the inside of the mounting surface of the
water pump for insertion.

WATER HOSE AND WATER PIPE

ENGINE COOLING

14-22

WATER HOSE AND WATER PIPE

REMOVAL AND INSTALLATION

M1141003301076

Pre-removal Operation
• Under Cover Removal (Refer to GROUP 51, Front

Bumper

P.51-2

).

• Engine Coolant Draining (Refer to

P.14-15

).

• Battery and Battery Tray Removal

• Air Cleaner Assembly Removal (Refer to GROUP 15, Air

Cleaner

P.15-5

).

• Turbocharger Bypass Valve Assembly, Air By-pass Hose,

Air Hose E, Air Pipe C and Air Hose D Removal (Refer to

GROUP 15, Intercooler

P.15-6

).

• Thermostat Removal (Refer to

P.14-18

).

Post-installation Operation
• Thermostat Installation (Refer to

P.14-18

).

• Turbocharger Bypass Valve Assembly, Air By-pass Hose,

Air Hose E, Air Pipe C and Air Hose D Installation (Refer

to GROUP 15, Intercooler

P.15-6

).

• Air Cleaner Assembly Installation (Refer to GROUP 15,

Air Cleaner

P.15-5

).

• Battery and Battery Tray Installation
• Engine Coolant Refilling (Refer to

P.14-15

).

• Under Cover Installation (Refer to GROUP 51, Front

Bumper

P.51-2

).

AC504959

11 ± 1 N·m

23 ± 4 N·m

10 ± 1 N·m

42 ± 7 N·m

13 ± 2 N·m

AB

15

14

13

12

11

9

7

5

3

4

6

8

1

20

19

18

16

17

N

N

N

10 ± 1 N·m

42 ± 7 N·m

5.0 ± 1.0 N·m

10

2

N

N

Removal steps

1.

Wiring harness clamp

2.

Harness bracket

3.

Engine coolant temperature gauge
unit connector

4.

Engine coolant temperature
sensor connector

5.

Water feed hose

6.

Thermostat case assembly

7.

Thermostat case gasket

<<

A

>> >>

C

<< 8.

Radiator lower hose connection

9.

Detonation sensor connection

>>

A

<< 10. O-ring

11. Water feed hose

12. Water return hose
13. Heater hose connection
14. Water return hose

>>

B

<< 15. Water inlet pipe

>>

A

<< 16. O-ring

17. Turbocharger water feed pipe
18. Gaskets
•

Turbocharger and exhaust fitting
assembly (Refer to GROUP 15,
Exhaust Manifold and
Turbocharger

P.15-10

).

19. Turbocharger water return pipe
20. Gaskets

Removal steps (Continued)

WATER HOSE AND WATER PIPE

ENGINE COOLING

14-23

REMOVAL SERVICE POINT
<<A>> RADIATOR LOWER HOSE DIS-
CONNECTION

AC200641AB

Mating marks

Make mating marks on the radiator hose and the
hose clamp. Disconnect the radiator hose.

INSTALLATION SERVICE POINTS
>>A<< O-RING INSTALLATION

CAUTION

Do not let the O-ring get contaminated with
grease or engine oil.

AC103005

Water pump

O-ring

Water inlet pipe

AC

Fit an O-ring into the O-ring groove located at the
end of the water inlet pipe and apply water to the
O-ring or the inside of the mounting surface of the
water pump for insertion.

>>B<< WATER INLET PIPE
INSTALLATION

Temporarily install the water inlet pipe. After installing
the water outlet fitting and thermostat case assembly,
tighten the mounting bolt of the water inlet pipe to the
specified torque.

Tightening torque

M6 bolt: 5.0

± 1.0 N⋅m

M8 bolt: 13

± 2 N⋅m

>>C<< RADIATOR LOWER
HOSE/RADIATOR UPPER HOSE
CONNECTION

AC200642

Mating
marks

Projection

Water inlet pipe or
water outlet fitting

AD

1. Insert each hose as far as the projection of the

water inlet pipe or water outlet fitting.

2. Align the mating marks on the radiator hose and

hose clamp, and then connect the radiator hose.

INSPECTION

M1141003400360

WATER PIPE AND HOSE CHECK

Check the water pipe and hose for cracks, damage
and clogs. Replace them if necessary.

RADIATOR

ENGINE COOLING

14-24

RADIATOR

REMOVAL AND INSTALLATION

M1141001501193

Pre-removal Operation
• Under Cover Removal (Refer to GROUP 51, Front

Bumper

P.51-2

).

• Engine Coolant Draining (Refer to

P.14-15

).

• Battery and Battery Tray Removal

• Air Cleaner Assembly Removal (Refer to GROUP 15, Air

Cleaner

P.15-5

).

• Air Hose E, Air Pipe C and Air Hose D Removal (Refer to

GROUP 15, Intercooler

P.15-6

).

Post-installation Operation
• Air Hose E, Air Pipe C and Air Hose D Installation (Refer

to GROUP 15, Intercooler

P.15-6

).

• Air Cleaner Assembly Installation (Refer to GROUP 15,

Air Cleaner

P.15-5

).

• Battery and Battery Tray Installation
• Engine Coolant Refilling (Refer to

P.14-15

).

• Under Cover Installation (Refer to GROUP 51, Front

Bumper

P.51-2

).

AC210706

3.5 ± 0.4 N·m

5.0 ± 1.0 N·m

5.0 ± 1.0 N·m

5.0 ± 1.0 N·m

12 ± 2 N·m

12 ± 2 N·m

AC

5.4 ± 0.5 N·m

4.5 ± 0.4 N·m

1

19

18

17

16

15

14

13

12

10

9

8

7

6

5

11

4

3

2

22

20

21

N

11

12 ± 2 N·m

14

Radiator removal steps

1.

Radiator drain plug

2.

O-ring

3.

Radiator cap

4.

Reserve tank hose

5.

Reserve tank

6.

Reserve tank cap

7.

Reserve tank hose

8.

Reserve tank bracket

<<

A

>> >>

A

<< 9.

Radiator upper hose

<<

A

>> >>

A

<< 10. Radiator lower hose

11. Upper insulator

<<

B

>>

12. Air pipe B mounting bolt
13. Radiator assembly
14. Lower insulator

15. Fan controller connector
16. Fan controller, cooling fan motor,

fan and shroud assembly
Fan controller and cooling fan
motor removal steps

<<

B

>>

12. Air pipe B mounting bolt
15. Fan controller connector
17. Cooling fan motor connector
18. Fan controller
19. Cooling fan motor, fan and shroud

assembly

20. Cooling fan
21. Cooling fan motor
22. Cooling fan shroud

Radiator removal steps