Mitsubishi Lancer. Manual — part 257
AC006172 AF
Press-fitting
MB990890
Trailing arm
MB990947
MB991816
16.2 ± 0.5 mm
SHOCK ABSORBER ASSEMBLY
REAR SUSPENSION
34-14
3. Using the special tools, press the trailing arm
bushing into the position shown.
SHOCK ABSORBER ASSEMBLY
REMOVAL AND INSTALLATION
M1341002500261
CAUTION
*
: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the earth in the unladen condition.
Pre-removal and Post-installation Operation
• Centre Luggage Floor Lid <Wagon> Removal and Instal-
lation
• Centre Luggage Floor Box <Wagon> Removal and Instal-
lation
AC304794 AB
44 ± 5 N·m
2
4
1
3
5
95 ± 15 N·m*
95 ± 15 N·m*
N
Removal steps
>>
B
<< 1.
Stabilizer link connection
<<
A
>>
2.
Lower arm bolt
3.
Coil spring nut
4.
Coil spring bolt
>>
A
<< 5.
Shock absorber assembly
SHOCK ABSORBER ASSEMBLY
REAR SUSPENSION
34-15
REMOVAL SERVICE POINT
<<A>> LOWER ARM BOLT REMOVAL
AC107126 AB
Piece of wood
After supporting the lower arm with a jack, remove
the lower arm bolt.
INSTALLATION SERVICE POINTS
>>A<< SHOCK ABSORBER ASSEMBLY
INSTALLATION
AC304795 AB
Spring seat
stepped section
Rear of
the vehicle
Install the spring seat stepped section so that it
points towards the rear side of the vehicle.
>>B<< STABILIZER LINK INSTALLATION
AC103744
A
AC
Tighten the self-locking nut until the stabilizer link
thread part protruding length meets the standard
value.
Standard value (A): 6
− 8 mm
INSPECTION
M1341002600150
• Check the rubber parts for cracks and wear.
• Check the shock absorber for malfunctions, oil
leakage, or abnormal noise.
SHOCK ABSORBER ASSEMBLY
REAR SUSPENSION
34-16
DISASSEMBLY AND REASSEMBLY
M1341005300460
AC304156AE
25 ± 5 N·m
1
2
4
5
3
6
7
8
9
11
13
12
10
8
Wagon
(Invite)
Sedan,
Wagon
(Intense)
Disassembly steps
<<
A
>> >>
E
<< 1. Rear suspension coil spring nut
(self-locking nut)
2. Rear suspension coil spring washer
3. Rear suspension coil spring bushing
4. Rear suspension coil spring collar
>>
D
<< 5. Rear shock absorber insulator
6. Rear suspension coil spring bushing
7. Rear suspension spring damper plate
8. Rear shock absorber damper
9. Rear shock absorber cover <Wagon
(Invite)>
>>
C
<< 10. Rear suspension spring upper pad
>>
B
<< 11. Rear suspension coil spring
>>
A
<< 12. Rear suspension spring lower pad
<<
B
>>
13. Rear suspension shock absorber
DISASSEMBLY SERVICE POINTS
<<A>> REAR SUSPENSION COIL SPRING
NUT (SELF-LOCKING NUT) REMOVAL
CAUTION
• To hold the coil spring securely, install spe-
cial tool arm set (MB991239) evenly, and so
that the space between both arms of the spe-
cial tool will be maximum within the installa-
tion range.
•
AC001070
MB991237
MB991239
AB
Do not use an impact wrench to tighten the
bolt of special tool spring compressor body
(MB991237). It will break the special tool.
1. Use following special tools to compress the coil
spring.
• Spring compressor body (MB991237)
• Arm set (MB991239)
SHOCK ABSORBER ASSEMBLY
REAR SUSPENSION
34-17
WARNING
Do not use an impact wrench to remove the
rear suspension coil spring nut (self-locking
nut). Vibration of the impact wrench will
cause special tools (MB991237 and
MB991239) to slip and cause personal injury.
AC102268AC
Piston rod
2. While holding the piston rod, remove the rear
suspension coil spring nut (self-locking nut).
<<B>> REAR SUSPENSION SHOCK
ABSORBER DISPOSAL
WARNING
Wear goggles when drilling to protect your
eyes from flying metal debris.
AC102270 AC
The gas must be discharged from the shock
absorber before discarding it. Place the shock
absorber horizontally with its piston rod extended.
Then drill a hole of approximately 3 mm in diameter
at the location shown in the illustration and discharge
the gas.
REASSEMBLY SERVICE POINTS
>>A<< REAR SUSPENSION SPRING
LOWER PAD INSTALLATION
AC304800 AB
Spring lower pad
Stepped section
Spring seat
Align the stepped section of the spring lower pad
with the stepped section of the spring seat of the
shock absorber, and install the spring lower pad.
>>B<< REAR SUSPENSION COIL SPRING
INSTALLATION
CAUTION
Do not use an impact wrench to tighten the bolt
of special tool spring compressor body
(MB991237). It will break the special tool.
AC001070
MB991237
MB991239
AB
1. Use following special tools to compress the coil
spring, and install the rear suspension coil spring
to the spring lower pad.
• Spring compressor body (MB991237)
•
AC304800AC
Less than 10 mm
Stepped section
Arm set (MB991239)
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