Mitsubishi Lancer. Manual — part 258
SHOCK ABSORBER ASSEMBLY
REAR SUSPENSION
34-18
2. The rear suspension coil spring lower end must
be positioned as illustrated.
>>C<< REAR SUSPENSION SPRING
UPPER PAD INSTALLATION
AC304801AC
Spring upper pad
stepped section
Align the stepped section of the spring upper pad
with the upper end of the coil spring, and install the
spring upper pad.
>>D<< REAR SHOCK ABSORBER
INSULATOR INSTALLATION
AC304802
Lower bushing inner pipe
Rear shock absorber
insulator mounting bolt
AB
Lower bushing
inner pipe
Install the rear shock absorber insulator so that the
axis of the lower bushing inner pipe of the shock
absorber and the line between the rear shock
absorber insulator mounting bolts are straight when
looking from above.
>>E<< REAR SUSPENSION COIL SPRING
NUT (SELF-LOCKING NUT)
INSTALLATION
1. Temporarily tighten the rear suspension coil
spring nut (self-locking nut).
CAUTION
Do not use an impact wrench to tighten the rear
suspension coil spring nut (self-locking nut), oth-
erwise the piston rod locking nut inside the
shock absorber will be damaged.
2. Remove the special tools (MB991237,
MB991239), and then tighten the rear suspension
coil spring nut (self-locking nut) to 25
± 5 N⋅ m.
STABILIZER BAR
REAR SUSPENSION
34-19
STABILIZER BAR
REMOVAL AND INSTALLATION
M1341003000258
Post-installation Operation
• Press the dust cover with your finger to check that there
are no cracks or damage in the dust cover.
AC304232
AC107102
AB
12 ± 2 N·m
39 ± 5 N·m
4
5
6
7
25 ± 4 N·m
Specified grease:
Multipurpose grease SAE J310,
NLGI No.2 or equivalent
2
2
3
1
N
3
Removal steps
>>
B
<<
1.
Self-locking nut
2.
Stabilizer rubber
3.
Stabilizer link
>>
A
<<
4.
Fixture
>>
A
<<
5.
Bushing
>>
A
<<
6.
Stabilizer bar
7.
Stabilizer bracket
INSTALLATION SERVICE POINTS
>>A<< STABILIZER BAR/BUSHING/FIX-
TURE INSTALLATION
AC102279
AC
Outside of vehicle
Bushing (LH)
Fixture (LH)
Identification colour
Approximately
9.5 mm
Install the stabilizer bar, the bushings and the fixtures
as illustrated.
>>B<< SELF-LOCKING NUT
INSTALLATION
AC103744
A
AC
Tighten the self-locking nut until the stabilizer link
thread part protruding length meets the standard
value.
Standard value (A): 6
− 8 mm
INSPECTION
M1341001400294
• Check the bushings for wear and deterioration.
• Check the stabilizer bar for deterioration or dam-
age.
• Check all bolts for condition and straightness.
STABILIZER BAR
REAR SUSPENSION
34-20
STABILIZER LINK BALL JOINT TURNING
TORQUE CHECK
AC001129
MB990326
AB
1. After shaking the ball joint stud several times,
install the nut to the stud and use special tool
preload socket (MB990326) to measure the
turning torque of the ball joint.
Standard value: 0.5
− 1.5 N⋅ m
2. If the measured value exceeds the standard
value, replace the stabilizer link.
3. If the measured value is lower than the standard
value, check that the ball joint turns smoothly
without excessive play. If so, it is possible to
re-use that ball joint.
STABILIZER LINK BALL JOINT DUST
COVER CHECK
1. Check the dust cover for cracks or damage by
pushing it with your finger.
2. If the dust cover is cracked or damaged, replace
the stabilizer link.
NOTE: Cracks or damage of the dust cover may
cause damage to the ball joint. When it is dam-
aged during service work, replace the dust cover
(Refer to
).
STABILIZER LINK BALL JOINT DUST
COVER REPLACEMENT
M1341010900242
Only when the dust cover is damaged accidentally
during service work, replace the dust cover as fol-
lows:
AC006188AB
Clip ring
1. Remove the clip ring and the dust cover.
2. Apply specified grease to the inside of a new dust
cover.
Specified grease: Multipurpose grease SAE
J310, NLGI No.2 or equivalent
3. Wrap plastic tape around the stabilizer link stud,
and then install the dust cover to the stabilizer
link.
4. Secure the dust cover by the clip ring.
5. Check the dust cover for cracks or damage by
pushing it with finger.
14-1
GROUP 14
CONTENTS
GENERAL INFORMATION . . . . . . . .
SERVICE SPECIFICATIONS. . . . . . .
LUBRICANT. . . . . . . . . . . . . . . . . . . .
SEALANTS . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS. . . . . . . . . . . . . . . .
TROUBLESHOOTING . . . . . . . . . . . .
INSPECTION CHART FOR TROUBLE
SYMPTOMS . . . . . . . . . . . . . . . . . . . . . . . .
INSPECTION PROCEDURE FOR
TROUBLE SYMPTOMS . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE. . . . . . . . . . .
ENGINE COOLANT LEAK CHECK . . . . . .
RADIATOR CAP VALVE OPENING
PRESSURE CHECK. . . . . . . . . . . . . . . . . .
ENGINE COOLANT REPLACEMENT . . . .
CONCENTRATION MEASUREMENT . . . .
COOLING FAN MOTOR DRIVE
CONTROL UNIT CHECK . . . . . . . . . . . . . .
FAN CONTROL RELAY CONTINUITY
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COOLING FAN MOTOR CHECK . . . . . . . .
THERMOSTAT . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
WATER PUMP . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION <4G1> . .
REMOVAL AND INSTALLATION <4G6> . .
WATER HOSE AND WATER PIPE . .
REMOVAL AND INSTALLATION <4G1> . .
REMOVAL AND INSTALLATION <4G6> . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
RADIATOR . . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION <4G1> . .
REMOVAL AND INSTALLATION <4G6> . .
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