Mitsubishi Lancer. Manual — part 26

SIDE SILL

WELDED PANEL REPLACEMENT

3-22

6. Apply in advance body sealant in the areas shown

in the figure of the instructions when assembling
the side outer panel.

7. Assemble the side outer panel, then cover the

hole and flange with bolt and aluminium tape and
fill the hole with foam materials A and B as shown
in the figure of the instructions.

• FOAM (Hole A): 3M ATD ULTRAPRO

Panel foam-Yellow

• FOAM (Hole B): 3M ATD Super panel filler

8. Wait 2 hours after filling the foam materials to

remove the bolt and aluminium tape, then melt the
foam materials with a soldering gun so a clip, etc.
can thoroughly be inserted in the hole filled with
foam materials.

9. Reference

Depending on the damaged range, it is advisable
to replace the side outer panel and side sill outer
reinforcement parts.

CAUTION

Cut the side sill outer reinforcement 50 mm away
from the cut area of the side outer panel.

AB301075

AB

: Body sealant

AB301076

A

B

B

Wheel house

Side sill

AB

AB301077AB

AB301078 AB

: Cuttable range

SIDE SILL

WELDED PANEL REPLACEMENT

3-23

NOTES

QUARTER, OUTER <SEDAN>

WELDED PANEL REPLACEMENT

3-24

QUARTER, OUTER <SEDAN>

M4030008000161

CAUTION

Do not use heat at areas using foam material as the foam material may burn.

Spot welding

MIG plug welding : indicates two panels to be welded
: indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

( )

Symbol

Operation description

AB300748

AC300820

AB

AB301081

AB

A

B

A

B

C

C

D

500 ± 50 mm

160 ± 50 mm

3 points left side

Foam acoustic material

REPAIR WELDS

Foam acoustic material

QUARTER, OUTER <SEDAN>

WELDED PANEL REPLACEMENT

3-25

AB301082

E

D

E

AB