Mitsubishi Lancer. Manual — part 27
QUARTER, OUTER <SEDAN>
WELDED PANEL REPLACEMENT
3-26
NOTE ON REPAIR WORK
INSTALLATION
1. When attaching the quarter outer, apply sealant to
the areas indicated in the illustration.
Attach the rear pillar silencer protector, and fill the
gaps with butyl tape.
2. Assemble the quarter outer, then cover the hole
and flange with bolt and aluminium tape and fill
the hole with foam materials A and B as shown in
the figure of the instructions.
• FOAM (Hole A): 3M ATD ULTRAPRO
Panel foam-Yellow
• FOAM (Hole B): 3M ATD Super panel filler
3. Wait 2 hours after filling the foam material to
remove the bolt and aluminium tape, then melt the
foam materials with a soldering gun so a clip, etc.
can thoroughly be inserted in the hole filled with
foam materials.
4. Reference
Parts replacement is advised. depending on the
damaged range.
CAUTION
Avoid the fuel filler bracket (left side).
AB301083
Rear pillar
silencer protector
AB
: Body sealant
AB301084
A
A
B
AB
AB301077AB
AB300903
AB
: Cuttable range
QUARTER, OUTER <SEDAN>
WELDED PANEL REPLACEMENT
3-27
NOTES
QUARTER, OUTER <WAGON>
WELDED PANEL REPLACEMENT
3-28
QUARTER, OUTER <WAGON>
M4030008000172
Spot welding
MIG plug welding : indicates two panels to be welded
: indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)
( )
Symbol
Operation description
AB300749
AB300821
AB
AB301086AB
A
B
C
A
B
C
D
140 ± 70 mm
160 ± 50 mm
E
REPAIR WELDS
3 points
left side
Acoustic foam
QUARTER, OUTER <WAGON>
WELDED PANEL REPLACEMENT
3-29
CAUTION
Do not use heat at areas using foam material as the foam material may burn.
NOTE ON REPAIR WORK
INSTALLATION
1. To reinforce the strength of the rear gate pillar cut
area, cut only the side outer panel from 50 mm
above the cut area of the gate pillar.
2. To prevent the foam materials from dripping, apply
urethane foam to bury the inside of the
wheelhouse arch.
3. When assembling the quarter outer panel, apply
in advance body sealant to the areas shown in the
figure of the instructions.
AB301087
E
D
200 ± 30 mm
AB301090AB
50 mm
AB300904
AB300904
Urethane foam
AB
: Body sealant
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