Mitsubishi Lancer. Manual — part 46
PRE-DELIVERY INSPECTION --
Notes Concerning Entries/
Table of Pre-delivery Inspection
1-2
NOTES CONCERNING ENTRIES
This section describes the details and the inspection methods employed for the pre-delivery inspection of
vehicles.
The inspection should be conducted according to the sequence described in the TABLE OF
PRE-DELIVERY INSPECTION (below).
Inspection methods are described following the TABLE OF PRE--DELIVERY INSPECTION.
NOTE
(1) The spaces for model, C/# (Chassis number), E/# (engine number), aggregate distance travelled in
kilometres (miles), date of inspection, name of person conducting the inspection, and body colour
must be completed without fail.
(2) The spaces for place of inspection, and name of owner should be completed as required.
TABLE OF PRE-DELIVERY INSPECTION
Model
Chassis number
Engine number
Distance Travelled
km
Owner
Date of inspection
Place of inspection
Inspector
Body colour
Symbols to be used
√ Good
A
Needs
adjustment
T
Needs
retightening
C
Needs
cleaning
L
Needs
replenishment
of lubricant,
water, etc.
X
Needs
replacement
or repair
INSPECTION PROCEDURE
First Step
1.
Connection of the dark current connector
Body
2.
Wrap film
3.
Exterior
4.
Operation of door locking systems and door hinges
5.
Operation of door mirrors, windows and sunroof
Under Hood
6.
Engine oil level
7.
Brake master cylinder fluid level
8.
Clutch master cylinder fluid level
9.
Washer fluid level
10.
Battery condition and connections
11.
Power steering fluid level
12.
Electrical wiring
PRE-DELIVERY INSPECTION -- Table of Pre-delivery Inspection
1-3
Under Vehicle
13.
Tyre and spare tyre pressures
14.
Suspension system
15.
Steering linkage and split pins
16.
Under body
Before Road Test
17.
Seat adjusters and seat back latches
18.
Inhibitor switch
19.
Idle control knob
20.
Instrument panel controls
21.
Meters, gauges, warning lamps and indication lamps
22.
Air conditioning, heater and defroster systems
23.
Wipers and washers
24.
Operation of service brakes and parking brakes
25.
Clutch operation
26.
Operation of seat belts, shoulder belts and retractors
Road Test
27.
Engine performance and exhaust gas
28.
Transmission in all ranges
29.
Brakes
30.
Steering control
31.
Vibration and rattles
32.
Electrical equipment
33.
Free wheeling hub
After Road Test
34.
Idle speed
35.
Ignition timing
36.
Radiator coolant level
37.
Hoses, fluid lines and connections located under hood
38.
Manual transmission and transfer (4WD) oil level
39.
Automatic transmission fluid level
40.
Engine, transmission, steering gear box and differential for leaks
41.
Front and rear differential oil levels
42.
Hoses, fluid lines and connections located under vehicle
Final Steps
43.
Headlamp aiming
44.
Equipment
45.
Exterior and interior
46.
Owner instructions
ENGINE AND EMISSION CONTROL --
Paintwork Terms
1-4
PAINTWORK TERMS
Term
Definition
Remarks
Blister
A raised bubble in the paint (from the base or the un-
dercoat) caused by abnormal moisture
Change in tone
dercoat) caused by abnormal moisture.
The bubble may contain either water or air.
The colour tone of the painted surface is not uniform
Including wrong colour discoloration
Change in tone
Contact mark
The colour tone of the painted surface is not uniform.
A mark on the painted surface as a result of contact
Including wrong colour, discoloration
and decoloration.
Contact mark
Crack
A mark on the painted surface as a result of contact
by hands or clothing at the time of paint application.
A crack in the painted surface
Cracks may be either shallow or
Crack
Di t i
i t
k
A crack in the painted surface.
R
h
f
lti
f
f
i
t i l i th
Cracks may be either shallow or
deep.
Dirt in paintwork
Rough surface resulting from foreign material in the
paint or from dust deposited on wet paint during paint-
ing or storage
Filed or ground
traces
ing or storage.
Deep scratches in sheet metal surface, resulting from
improper use of buffer or sander are not completely
traces
O
l
improper use of buffer or sander, are not completely
covered, and are visible through paint coating.
Th
i t d
f
h
th
f
Orange peel
P
li
The painted surface has the appearance of an orange
peel.
Th
i
fl k
ff (
l
id
)
Th
li
b
i
di
Peeling
The paint flakes off (partly or over a wide area).
The peeling may be minor, medium,
or major.
Pin holes
Runs
Tiny holes in the painted surface.
A visible trickle of dried paint on the surface.
Either undercoat or top-coat.
Runs
Scratches
Shrink
A visible trickle of dried paint on the surface.
Scratches on the painted surface.
The painted surface “shrinks”, causing wrinkles.
Either undercoat or top coat.
Shrink
Smears
The painted surface shrinks , causing wrinkles.
Spots of soot or other material deposited on the
painted surface.
Including stains and water spots.
Spray mist
painted surface.
The painted surface includes fine particles of other
paint
Uneven lustre
Uneven metallic
paint.
The lustre of the painted surface is not uniform.
The metallic dispersion of the painted surface is not
Uneven metallic
dispersion
Visibly incom
The metallic dispersion of the painted surface is not
uniform.
A part of the undercoating visible
Visibly incom-
plete topcoating
A part of the undercoating visible.
ENGINE AND EMISSION CONTROL --
First Step/Body
1-5
FIRST STEP
1. CONNECTION OF DARK CURRENT
CONNECTOR
Connecting Procedure
Press down the storage connector.
BODY
2. WRAP FILM
To protect the exterior finish of vehicles prior to dealer
delivery, a protective coating is used. The coating is a thin
white resin film. It is applied to all painted exterior horizontal
surfaces of the vehicle and is held in place with a tacky
adhesive backing (see illustration).
Removal procedure
Peel off slowly from corners keeping parallel to the body.
When the body temperature is high, lower it to 50
_
C or less by
sprinkling water so that adhesive may not remain on the body.
Disposal of removed film: Burning is appropriate
Wrap film removal
Wipe-off by kerosene or white gasoline, etc.
If it is considerably visible, use polishing compound.
Water washing
Cleaning of border
Relay box
Storage
connector
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