Mitsubishi Lancer. Manual — part 224

WINDOW GLASS

BODY

42-18

REMOVAL SERVICE POINTS
<<A>> REAR WINDOW LOWER MOULD-
ING REMOVAL

CAUTION

If the drip moulding has become warped, it
should not be reused.

AC006073AB

MB990784

Use special tool ornament remover (MB990784) to
lever out the moulding.

<<B>> REAR WINDOW GLASS REMOVAL

Removal the rear window glass using the same pro-
cedure as for the windshield. (Refer to

P.42-12

.)

INSTALLATION SERVICE POINTS
>>A<< GLASS STOPPER/WINDOW
DAM/REAR WINDOW UPPER MOULD-
ING/REAR WINDOW GLASS INSTALLA-
TION

1. When replacing the rear window glass,

temporarily set the rear window glass against the
body, and place a mating mark on the rear
window glass and body.

CAUTION

Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
2. Use isopropyl alcohol to degrease the inside and

outside of the rear window glass and the body
flanges.

CAUTION

• The primer strengthens the adhesive, so be

sure to apply it evenly around the entire cir-
cumference. However, a too thick application
will weaken the adhesive.

• Do not touch the coated surface.

3. Soak a sponge in the primer, and apply evenly to

the rear window glass and the body in the
specified places.

4. Allow the rear window glass to dry for at least 3

minutes after applying primer.

>>

A

<< 9. Window dam

>>

A

<< 10. Glass stopper

Removal steps (Continued)

Y0630AU

Y0629AU

AC006075

Glass stopper and window dam installation position

Glass stopper

18 mm

Glass end line

Align the glass
stopper end with
the ceramic notch.

Ceramic line

Rear window
glass

A

A

Section A - A

19 mm

Window dam

Align the window
dam end with
the ceramic notch.

Mark

Seal line

Ceramic
line

Window dam

19 mm

AB

WINDOW GLASS

BODY

42-19

5. Install the glass stopper and window dam to the

specified positions so that there are no adrift or
bent surfaces inside the rear window glass.

6. Install the rear window upper moulding.
7. Install the glass in the same manner as the

windshield. (Refer to

P.42-12

.)

>>B<< REAR WINDOW LOWER
MOULDING INSTALLATION

Install the clips to the rear window lower moulding,
and then fix the rear window moulding to the vehicle
body.

WINDOW GLASS

BODY

42-20

QUARTER WINDOW GLASS
<WAGON>

REMOVAL AND INSTALLATION

M1422002500247

Pre-removal and Post-installation Operation
• Quarter Trim Upper Removal and Installation (Refer to

GROUP 52A, Trims

P.52A-13

).

AC304783

N

N

N

1

2

3

N

3

4

AB

Y1509AU

Y1508AU

Y1507AU

Y1485AU

Y1535AU

AC304784

A

A

B

B

D

D

C

C

Mark

Apply the primer and adhesive
along the fictitious lines (seal line)
between each of the marks.

Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent

1

1

1

Seal line centre

Primer

Section A – A

Section B – B

Seal line

centre

Primer

Section C – C

Section D – D

Seal line

centre

Primer

1

Seal line

centre

Units: mm

Primer

16

16

16

16

Ceramic line

AB

Removal steps

<<

A

>> >>

B

<< 1. Quarter window glass assembly

>>

A

<< 2. Dual lock fastener

>>

A

<< 3. Clip

>>

A

<< 4. Gasket

Removal steps (Continued)

WINDOW GLASS

BODY

42-21

REMOVAL SERVICE POINT
<<A>> QUARTER WINDOW GLASS
REMOVAL

AC103600AD

Cloth tape

1. Apply cloth tape to protect the quarter window

glass.

AC002060

2. Use glass adhesive knife to cut away adhesive.

AC301614AB

Glass adhesive knife

CAUTION

Inserting the adhesive knife too deeply into wind-
shield adhesive may damage quarter window
glass.
3. Keep the glass adhesive knife at right angles with

body flange (from inside the vehicle), and put the
blade at body flange. Then cut away adhesive
along the body flange.

AC103605 AD

MB990480

4. Make mating marks on the quarter window glass

and body.

5. Use special tool glass holder (MB990480) to

remove the quarter window glass.

ACX00476 AB

CAUTION

• Be careful not to remove more adhesive than

is necessary.

• Be careful also not to damage the paintwork

on the body surface with the knife. If the
paintwork is damaged, repair the damaged
area with repair paint or anti-rust agent.

6. Use a knife to cut away the remaining adhesive so

that the thickness is within 2 mm around the entire
circumference of the body flange.

7. Finish the flange surfaces so that they are

smooth.

CAUTION

Allow the cleaned area to dry for at least three
minutes. Do not touch any surface that has been
cleaned.
8. When reusing the quarter window glass, remove

the adhesive still adhering to the quarter window
glass, and clean with isopropyl alcohol.

9. Clean the body side in the same way.