Mitsubishi Lancer. Manual — part 222
WINDOW GLASS
BODY
42-10
WINDOW GLASS
ADHESIVE
M1422000500081
Item
Specified adhesive
Windshield
3M ATD Part No.8609 Super Fast Urethane Auto Glass
Sealant or equivalent
3M ATD Part No.8608 Super Fast Urethane Primer or
equivalent
Rear window glass
Quarter window glass
Tailgate window glass
SPECIAL TOOLS
M1422000600293
Tool
Number
Name
Use
MB990480
MB990480
Glass holder
Removal and installation of window glass
MB990784
MB990784
Ornament remover
Removal of rear window lower moulding
WINDOW REPAIR
M1422005600027
The windshield, rear window glass, quarter window
glass and tailgate window glass are attached by an
urethane-base adhesive to the window frame. This
adhesive provides improved glass holding and seal-
ing, and also gives body openings a greater struc-
tural strength.
ITEMS
Name
Remark
Adhesive
3M ATD Part No.8609 Super Fast Urethane Auto Glass Sealant or
equivalent
Primer
3M ATD Part No.8608 Super Fast Urethane Primer or equivalent
Spacers
Available as service part
Dam
Available as service part
Anti-rust solvent (or Tectyl
506T.Valvoline Oil Company)
For rust prevention
Isopropyl alcohol
For grease removal from bonded surface
Steel piano wire
Dia.
× length... 0.6mm × 1m For cutting adhesive
Glass adhesive knife
For cutting adhesive
Adhesive gun
For pressing-out adhesive
WINDOW GLASS
BODY
42-11
HANDLING OF AUTO WINDOW SEALER
Keep the sealant in a cool place, not exposed to the
direct rays of the sun. Do not place any heavy article
on the sealant nor press it, otherwise it will become
deformed. Avoid storing the sealant for more than 6
months, because it will lose its sealing effect.
BODY PINCH-WELD FLANGE SERVICING
Before servicing the body pinch-weld flange, remove
old adhesive completely. If the flange requires paint-
ing, bake it after painting is completed.
WINDOW GLASS INSTALLATION
Cleaning of adhesion surface
Cut off the residual adhesive until the
thickness is less than 2 mm. clean the
adhesion surface with isopropyl alcohol,
and let dry for 3 minutes or more.
Cleaning of adhesion surface
Completely cut off all of the residual
adhesive. clean the adhesive surface
with isopropyl alcohol, and let dry for
3 minutes or more.
Cleaning of adhesion surface
Clean off any dirt adhering to the adhesion
surface with isopropyl alcohol, and let dry
for 3 minutes or more.
Attaching of dual lock fastener
Attach the dual lock fastener to set
the positions for the glass to be installed.
Gluing of window dam, window spacer, dual lock fastener and glass stopper
Glue the window dam, window spacer, dual lock fastener and glass stopper to the glass,
following the standard position all the way around the inside edge of the glass.
Application of primer
Apply the primer to the adhesion surface
of the body, and let dry for 3 minutes or
more.
Application of primer
Apply sufficient primer evenly to the adhesion surface so that there is no patchiness.
After application, let dry for 3 to 30 minutes.
Application of adhesive
Within 30 minutes after applying the primer , apply the adhesive evenly all the way around
the inside edge of the glass.
Installing the glass
After applying the adhedive, lighty press the glass evenly so that it adheres
completely.
Cleaning
After removing excess adhesive from the body or glass with a spatula, etc.
clean off with isopropyl alcohol.
Checking for water leaks
Carry out a shower test to check that no water will leaks through.
Replace the glass
Reusing the glass
Window glass installation procedure
Body side
Window glass side
AC300393
WINDOW GLASS
BODY
42-12
WINDSHIELD
REMOVAL AND INSTALLATION
M1422001000313
Pre-removal and Post-installation Operation
• Front Deck Garnish Removal and Installation (Refer to
GROUP 51,Windshield Wiper and Washer
.)
• Inside Rear View Mirror Removal and Installation (Refer
to GROUP 52A, Inside Rear View Mirror
• Front Pillar Trim Removal and Installation (Refer to
GROUP 52A, Trims
.)
• Headlining Removal and Installation (Refer to GROUP
52A, Headlining
AC006003
X0111AU
X0112AU
Y0496AU
1
2
3
4
6
1
1
3
N
N
N
N
N
AC
Y0495AU
A
A
B
B
C
C
Ceramic line
Seal line
Seal line
Ceramic line
Mark
Mark
Apply the primer and
adhesive along the
fictitious lines (seal line)
between each of
the marks.
Seal line centre
Primer
Section A – A
Section B – B
Section C – C
Seal line
centre
Primer
5
N
5
N
Units: mm
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
16
16
1
Seal line
centre
Primer
13
Removal steps
• Roof drip moulding (Refer to GROUP
51, Moulding
<<
A
>> >>
B
<< 1. Windshield
>>
A
<< 2. Windshield moulding
>>
A
<< 3. Window dam
>>
A
<< 4. Glass stopper
>>
A
<< 5. Spacer
>>
A
<< 6. Windshield spacer
WINDOW GLASS
BODY
42-13
REMOVAL SERVICE POINT
<<A>> WINDSHIELD REMOVAL
1. To protect the body (paint surface), apply cloth
tape to all body areas around the installed
windshield.
2. Make mating marks on the windshield and body.
ACX00474 AB
3. Using piano wire.
(1) Using a sharp-point drill, make a hole in the
windshield adhesive.
(2) Pass the piano wire from the inside of the
vehicle through the hole.
CAUTION
Do not let the piano wire touch the edge of the
windshield.
(3) Pull the piano wire alternately from the inside
and outside along the windshield to cut the
adhesive.
AC002060
AC207478
Glass adhesive knife
AD
CAUTION
Inserting the glass adhesive knife too deeply into
windshield adhesive may damage windshield.
4. Using glass adhesive knife
Keep glass adhesive knife at right angles with the
windshield edge, and put the blade at windshield
edge and surface. Then cut away adhesive along
the windshield edge.
ACX00475AB
MB990480
5. Use special tool glass holder (MB990480) to
remove the windshield.
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