Mitsubishi Lancer. Manual — part 61
PRECAUTIONS BEFORE SERVICE
GENERAL
0-4
SERVICING THE ELECTRICAL SYSTEM
M6001001000025
ACX00880AD
Before replacing a component related to the electri-
cal system and before undertaking any repair proce-
dures involving the electrical system, be sure to first
disconnect the negative (-) cable from the battery in
order to avoid damage caused by short-circuiting.
CAUTION
Before connecting or disconnecting the negative
(-) cable, be sure to turn off the ignition switch
and the lighting switch. (If this is not done, there
is the possibility of semiconductor parts being
damaged.)
APPLICATION OF ANTI-CORROSION
AGENTS AND UNDERCOATS
M6001001100022
If oil or grease gets onto the oxygen sensor, it will
cause a drop in the performance of the sensor.
Cover the oxygen sensor with a protective cover
when applying anti-corrosion agents and undercoats.
PRE-INSPECTION CONDITION
M6001001200029
"Pre-inspection condition" refers to the condition that
the vehicle must be in before proper engine inspec-
tion can be carried out. If you see the words "Set the
vehicle to the pre-inspection condition" in this man-
ual, it means to set the vehicle to the following condi-
tion.
• Engine coolant temperature: 80 to 90°C
• Lamps, electric cooling fan and all accessories:
OFF
• M/T: Neutral
• A/T: P range
VEHICLE WASHING
M6001001300037
ACX00881
Approx.
40 cm
AE
If high-pressure car-washing equipment or steam
car-washing equipment is used to wash the vehicle,
be sure to note the following information in order to
avoid damage to plastic components, etc.
• Spray nozzle distance: Approx. 40 cm or more
• Spray pressure: 3,900 kPa or less
• Spray temperature: 82°C or less
• Time of concentrated spray to one point: within
30 sec.
MULTI USE TESTER (M.U.T.-II/III) SUB
ASSEMBLY
M6001002000028
Refer to the "M.U.T.-II/III OPERATING INSTRUC-
TIONS" for instructions on handling the M.U.T.-II/III.
AC300830
Steering shaft
M.U.T.-II
AD
AK302282AB
MB991911
16-PIN
MB991827
MB991824
Steering shaft
PRECAUTIONS BEFORE SERVICE
GENERAL
0-5
Connect the M.U.T.-II/III to the diagnosis connector
as shown in the illustration.
CAUTION
Turn the ignition switch to the LOCK (OFF) posi-
tion before connecting or disconnecting the
M.U.T.-II/III.
IN ORDER TO PREVENT VEHICLES
FROM FIRE
M6001001500020
"Improper installation of electrical or fuel related parts
could cause a fire. In order to retain the high quality
and safety of the vehicle, it is important that any
accessories that may be fitted or modifications/
repairs that may be carried out which involve the
electrical or fuel systems, MUST be carried out in
accordance with MMC's information/Instructions".
ENGINE OILS
M6001001600027
Health Warning
Prolonged and repeated contact with mineral oil will
result in the removal of natural fats from the skin,
leading to dryness, irritation and dermatitis. In addi-
tion, used engine oil contains potentially harmful con-
taminants which may cause skin cancer. Adequate
means of skin protection and washing facilities must
be provided.
Recommended Precautions
The most effective precaution is to adapt working
practices which prevent, as far as practicable, the
risk of skin contact with mineral oils, for example by
using enclosed systems for handling used engine oil
and by degreasing components, where practicable,
before handling them.
Other precautions:
• Avoid prolonged and repeated contact with oils,
particularly used engine oils.
• Wear protective clothing, including impervious
gloves where practicable.
• Avoid contaminating clothes, particularly under-
pants, with oil.
• Do not put oily rags in pockets, the use of overalls
without pockets will avoid this.
• Do not wear heavily soiled clothing and oil-
impregnated foot-wear. Overalls must be cleaned
regularly and kept separately from personal cloth-
ing.
• Where there is a risk of eye contact, eye protec-
tion should be worn, for example, chemical gog-
gles or face shields; in addition an eye wash
facility should be provided.
• Obtain First Aid treatment immediately for open
cuts and wounds.
• Wash regularly with soap and water to ensure all
oil is removed, especially before meals (skin
cleansers and nail brushes will help). After clean-
ing, the application of preparations containing
lanolin to replace the natural skin oils is advised.
• Do not use petrol, kerosine, diesel fuel, gas oil,
thinners or solvents for cleaning skin.
• Use barrier creams, applying them before each
work period, to help the removal of oil from the
skin after work.
• If skin disorders develop, obtain medical advice
without delay.
NOTES
1-1
GROUP 1
CONTENTS
NOTES CONCERNING ENTRIES . . .
PAINTWORK TERMS . . . . . . . . . . . .
FIRST STEP . . . . . . . . . . . . . . . . . . . .
1. CONNECTION OF DARK CURRENT
CONNECTOR . . . . . . . . . . . . . . . . . . . . . . .
BODY . . . . . . . . . . . . . . . . . . . . . . . . .
2. WRAP FILM . . . . . . . . . . . . . . . . . . . . . .
3. EXTERIOR . . . . . . . . . . . . . . . . . . . . . . .
4. OPERATION OF DOOR LOCKING
SYSTEMS AND DOOR HINGES . . . . . . . .
5. OPERATION OF DOOR MIRRORS,
WINDOWS AND SUNROOF . . . . . . . . . . .
UNDER HOOD . . . . . . . . . . . . . . . . . .
6. ENGINE OIL LEVEL . . . . . . . . . . . . . . . .
7. BRAKE MASTER CYLINDER FLUID LEVEL
8. CLUTCH MASTER CYLINDER FLUID
LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. WASHER FLUID LEVEL. . . . . . . . . . . . .
10. BATTERY CONDITION AND
CONNECTIONS . . . . . . . . . . . . . . . . . . . . .
11. POWER STEERING FLUID LEVEL . . .
12. ELECTRICAL WIRING . . . . . . . . . . . . .
UNDER VEHICLE . . . . . . . . . . . . . . .
13. TYRE AND SPARE TYRE PRESSURES
14. SUSPENSION SYSTEM. . . . . . . . . . . .
15. STEERING LINKAGE AND SPLIT PINS
16. UNDER BODY. . . . . . . . . . . . . . . . . . . .
BEFORE ROAD TEST . . . . . . . . . . . .
17. SEAT ADJUSTERS AND SEAT BACK
LATCHES . . . . . . . . . . . . . . . . . . . . . . . . . .
18. INHIBITOR SWITCH . . . . . . . . . . . . . . .
19. IDLE CONTROL KNOB. . . . . . . . . . . . .
20. INSTRUMENT PANEL CONTROLS . . .
21. METERS, GAUGES, WARNING LAMPS
AND INDICATION LAMPS . . . . . . . . . . . . .
22. AIR CONDITIONING, HEATER AND
DEFROSTER SYSTEM. . . . . . . . . . . . . . . .
23. WIPERS AND WASHERS. . . . . . . . . . .
24. OPERATION OF SERVICE BRAKES AND
PARKING BRAKES. . . . . . . . . . . . . . . . . . .
25. CLUTCH OPERATION . . . . . . . . . . . . .
26. OPERATION OF SEAT BELTS,
SHOULDER BELTS AND RETRACTORS .
ROAD TEST . . . . . . . . . . . . . . . . . . . .
27. ENGINE PERFORMANCE AND
EXHAUST GAS . . . . . . . . . . . . . . . . . . . . . .
28. TRANSMISSION IN ALL RANGES . . . .
29. BRAKES . . . . . . . . . . . . . . . . . . . . . . . .
30. STEERING CONTROL . . . . . . . . . . . . .
31. VIBRATION AND RATTLES . . . . . . . . .
32. ELECTRICAL EQUIPMENT . . . . . . . . .
Continued on next page
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