Dodge Dakota (ND). Manual — part 916
28. Install main shift rail (1) bearings (2) on main shift
rail.
29. Install main shift rail (1) through rail support (2)
and housing, then rotate counterclockwise into
place.
30. Install 1-2 shift fork then, install 1-2 shift rail (2)
into shift fork and housing. Install shift fork roll pin
(1).
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MANUAL TRANSMISSION-GETRAG 238
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31. Install reverse shift rail (1) into the housing. Then
install reverse shift fork (2) and pull shift rail (1)
up into the shift fork.
32. Install reverse shift fork roll pin (1).
WARNING: Use tongs when handling heated com-
ponents. Failure to follow these instructions will
result in personal injury.
CAUTION: A bearing heater (2) is used to heat
Plug 9619-2 (1). Use only a bearing heater/hot
plate and follow manufacturer’s instructions. Heat
components to 100 - 177 Celsius (212° Min - 350°
Max Fahrenheit). Never use an open flame to heat
components. Never leave components on heater
for an extended amount of time. If component is
discolored after heating the component has been
overheated and must not be used. Failure to fol-
low these instructions will result in component
damage.
33. Heat Plug 9619-2 (1) to 177 Celsius (350° Fahr-
enheit) with bearing heater (2).
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MANUAL TRANSMISSION-GETRAG 238
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34. With tongs place Plug 9619-2 in rear housing
mainshaft bearing (2). Allow plug to heat bearing
for two minutes.
35. Apply a bead of Mopar
T
Gasket Maker or equiv-
alent to the front housing sealing surface.
36. Remove plug and install rear housing (1) on front
housing (2).
37. Install housing bolts and tighten to 22 N·m (16 ft.
lbs.).
38. Install output shaft seal in rear housing (1) with
Installer 9629 (2).
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MANUAL TRANSMISSION-GETRAG 238
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39. Install 4x4 transmission output shaft nut with
Socket 9584 and tighten to 200 N·m (147 ft. lbs.).
Then loosen nut and tighten to 170 N·m (125 ft.
lbs.).
40. Drive output shaft flange onto the output shaft
with Installer D-389.
41. Install 4x2 transmission output shaft flange (1)
and tighten bolt (2) to 200 N·m (147 ft. lbs.). Then
loosen bolt and tighten to 170 N·m (125 ft. lbs.).
Remove Wrench 9586 from input shaft.
42. Install two detent plugs in the top of the rear
housing.
43. Install large detent plunger (1) and spring (2) in
the side of the rear housing.
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MANUAL TRANSMISSION-GETRAG 238
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