Dodge Dakota (ND). Manual — part 134
5. Install a new O-ring to the heater hose coolant
return tube. Coat the new O-ring with antifreeze
before installation.
6. Install coolant return tube and its mounting bolt to
engine.
7. Connect throttle body control cables.
8. Install oil dipstick mounting bolt.
9. Install idler pulley. Tighten bolt to 54 N·m (40 ft.
lbs.) torque.
10. Install drive belt (Refer to 7 - COOLING/ACCES-
SORY DRIVE/DRIVE BELTS - INSTALLATION).
11. Install air cleaner assembly.
12. Install upper radiator hose to radiator.
13. Connect wiring harness to A/C compressor.
14. Connect battery negative cable.
15. Fill cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
16. Start and warm the engine. Check for leaks.
7 - 48
ENGINE
ND
TRANSMISSION
TABLE OF CONTENTS
page
page
TRANSMISSION
TRANSMISSION COOLER LINE QUICK
CONNECT FITTING DISASSEMBLY/
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 50
COOLER-TRANSMISSION
. . . . . . . . . . . . . . . . . . . . . . . . . 51
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
. . . . . . . . . . . . . . . . . . . . . . . . . 53
ND
TRANSMISSION
7 - 49
TRANSMISSION
STANDARD PROCEDURE
TRANSMISSION COOLER LINE QUICK CONNECT FITTING DISASSEMBLY/
ASSEMBLY
DISCONNECT
1. Remove dust cap by pulling it straight back off of
quick connect fitting.
2. Place disconnect tool Special Tool 8875A onto
transmission cooler line with the fingers of the tool
facing the quick connect fitting.
3. Slide disconnect tool down the transmission line
and engage the fingers of the tool into the retaining
clip. When properly engaged in the clip, the tool
will fit flush against the quick connect fitting.
4. Rotate the disconnect tool 60° to expand the
retaining clip.
5. While holding the disconnect tool against the quick
connect fitting, pull back on the transmission cooler
line to remove.
7 - 50
TRANSMISSION
ND
CONNECT
1. Align transmission cooler line with quick connect fit-
ting while pushing straight into the fitting.
2. Push in on transmission cooler line until a “click” is
heard or felt.
3. Slide dust cap down the transmission cooler line
and snap it over the quick connect fitting until it is
fully seated and rotates freely. Dust cap will only
snap over quick connect fitting when the transmis-
sion cooler line is properly installed.
NOTE: If dust cap will not snap into place, repeat
assembly step 2.
COOLER-TRANSMISSION
DESCRIPTION
CAUTION: On in-radiator type oil coolers, if trans-
mission oil cooler is leaking, engine coolant may
enter cooler, or transmission oil may enter engine
cooling system. Both engine cooling system and
transmission oil circuit should be drained, flushed,
and inspected.
There are two types of transmission oil coolers used.
One type of cooler is the in-radiator type or oil to cool-
ant type. This type oil cooler is not serviceable. The
second type used is a remote type auxiliary oil cooler
or oil to air cooler. The oil to air type cooler (3) is
located in front of the radiator, and is serviceable.
ND
TRANSMISSION
7 - 51
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