Dodge Dakota (ND). Manual — part 992
24. Install the OD clutch pack (four fibers/three steels)
(1).
25. Install OD reaction plate waved snap ring (1).
26. Install the OD/Reverse reaction plate (1) with
large step down (towards OD clutch pack).
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AUTOMATIC TRANSMISSION 42RLE - SERVICE INFORMATION
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27. Install OD reaction plate flat snap ring (3).
28. Measure OD clutch pack clearance. Set up dial
indicator (1) on top of the OD/Reverse reaction
plate (2).
29. Zero dial indicator and apply 30 psi (206 kPa) air
pressure to the overdrive clutch hose on Tool
8391. Measure and record OD clutch pack mea-
surement in four (4) places, 90° apart.
30. Take average of four measurements and compare
with OD clutch pack clearance specification. The
overdrive
(OD)
clutch
pack
clearance
is
1.07-3.25 mm (0.042-0.128 in.).
If not within specifications, the clutch is not assembled
properly. There is no adjustment for the OD clutch
clearance.
31. Install reverse clutch pack (two fibers/one steel)
(1, 2).
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32. Install reverse clutch reaction plate (1) with the
flat side down towards reverse clutch.
33. Tap reaction plate (3) down to allow installation of
the reverse clutch snap ring (1). Install reverse
clutch snap ring (1).
34. Pry up reverse reaction plate (4) to seat against
snap ring (2).
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35. Set up a dial indicator (1) on the reverse clutch
pack (2).
36. Using moderate pressure, press down and hold
(near indicator) reverse clutch disc (2) with screw-
driver or suitable tool and zero dial indicator (1).
When
releasing
pressure,
indicator
should
advance
0.005-0.010
inches
as
clutch
pack
relaxes.
37. Apply 30 psi (206 kPa) air pressure to the reverse
clutch hose on Tool 8391. Measure and record
reverse clutch pack measurement in four (4)
places, 90° apart.
38. Take average of four measurements and compare
with reverse clutch pack clearance specification.
The reverse clutch pack clearance is 0.89-1.37
mm (0.035-0.054 in.). Select the proper reverse
clutch snap ring to achieve specifications.
39. To complete the assembly, reverse clutch and
overdrive clutch must be removed.
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