Dodge Dakota (ND). Manual — part 36
ASSEMBLY
NOTE: If same gears and thrust washers are being
used, install them into their original locations.
1. Lubricate all differential components with axle lubri-
cant.
2. Install differential side gears (2) and thrust washers
throught differential window (1).
3. Install first pinion gear (3) with thrust washer into
differential window (1) and side gears (2). Rotate
pinion gear into the case.
4. Install remaining pinion gear (2) and thrust washer
(3). Rotate gears to align hole in the pinion gears
with hole in the differential case.
5. Slide pinion shaft into the case and through the
pinion gears to align the gears.
3 - 60
FRONT AXLE - C205F
ND
INSTALLATION
NOTE: If replacement differential bearings or dif-
ferential case are replaced, Refer to adjustments
for Differential Bearing Preload and Gear Backlash
procedures.
1. Install Spreader W-129-B (1) with the Adapter
Plates 8142-A and install the safety hold-down
clamps. Tighten the tool turnbuckle finger-tight.
2. Install a Pilot Stud L-4438 at the left side of the dif-
ferential housing. Attach Dial Indicator C-3339 (2)
to pilot stud. Load indicator plunger against the
opposite side of the housing and zero the indicator.
3. Spread housing and measure the distance with the
dial indicator.
CAUTION: Never spread housing over 0.50 mm
(0.020 in). Failure to follow these instructions will
damage the housing.
4. Remove dial indicator (1).
5. Install differential case in the housing. Ensure dif-
ferential bearing cups remain in position on the
bearings and the differential preload shims are seated in the housing. Tap differential case to ensure bearings
cups are seated in the housing.
6. Install bearing caps to their original locations and loosely install cap bolts.
7. Remove housing spreader (2).
8. Tighten the bearing cap bolts to 61 N·m (45 ft. lbs.).
9. Install differential.
ND
FRONT AXLE - C205F
3 - 61
BEARINGS-DIFFERENTIAL CASE
REMOVAL
1. Remove differential from housing.
2. Remove bearings (3) from differential case (4) with
Puller C-293-PA (1) Adapters C-293-48 (2) and
Plug C-293-3 (5).
INSTALLATION
1. Install differential case bearings (3) with Installer
C-3716-A (4) and Handle C-4171 (1).
2. Install differential in axle housing.
3 - 62
FRONT AXLE - C205F
ND
GEAR-PINION/RING
REMOVAL
NOTE: The ring gear and pinion are serviced in a
matched set. Never replace one gear without
replacing the other matching gear.
1. Remove differential from axle housing.
2. Place differential case in a vise with soft jaw.
3. Remove ring gear bolts.
4. Drive ring gear (2) from differential case (1) with a
soft hammer.
5. Remove propeller shaft.
6. Rotate companion flange and verify flange rotates
smoothly.
7. Record pinion rotating torque with an inch pound
torque wrench (2) for installation reference.
ND
FRONT AXLE - C205F
3 - 63
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст