Dodge Dakota (ND). Manual — part 47
17. Remove rear bearing from pinion (4) with Puller/
Press C-293-PA (1) and Adapters C-293-47 (3).
18. Remove pinion depth shim (1) from the pinion
shaft (2) and record shim thickness.
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INSTALLATION
NOTE: The ring gear and pinion are serviced in a
matched set. Never replace one gear without
replacing the other matching gear. If ring and pin-
ion gears or bearings are replaced, Refer to
Adjustments for Pinion Gear Depth Setting.
1. Apply Mopar Door Ease or equivalent stick lubri-
cant to outside surface of pinion bearing cups.
2. Install rear pinion bearing cup with Installer C-4308
(1) and Handle C-4171(1).
3. Install front pinion bearing cup with Installer D-130
(1) and Handle C-4171(2).
4. Lubricate and install front pinion bearing and oil
slinger if equipped.
5. Apply a light coating of gear lubricant on the lip of
pinion seal. Install seal with Installer C-4076-B (3)
and Handle C-4735-1(1).
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6. Install pinion depth shim (1) on the pinion shaft (2).
7. Install rear pinion bearing (4) and slinger if equipped, on the pinion (3) with Installer 6448 (2) and a press (1).
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8. Install a new collapsible spacer (1) on the pinion
gear shaft.
9. Lubricate rear pinion bearing (2) and install pinion
into the housing.
10. Install companion flange with Installer C-3718 and
Holder 6719 (2).
11. Install bolts into two of the threaded holes in the
companion flange 180° apart.
12. Position Holder 6719 (2) against the companion
flange and install a bolt and washer into one of
the remaining threaded holes. Tighten the bolts so
the Holder 6719 is held to the flange.
13. Install the companion flange washer and a new
nut on the pinion and tighten the pinion nut until
there is zero bearing end-play.
CAUTION: Never loosen pinion nut to decrease
pinion bearing rotating torque and never exceed
specified preload torque. If preload torque or rotat-
ing torque is exceeded a new collapsible spacer
must be installed.
14. With a torque wrench (3) tighten the pinion nut to
285 N·m (210 ft. lbs.).
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