Dodge Dakota (ND). Manual — part 53
INSTALLATION
1. Remove any old sealer/burrs from axle tube.
2. Coat new seal lip with axle lubricant and install
seal with Installer C-4189 (1) and Handle C-4171
(2).
3. Install axle shaft.
BEARING-AXLE
REMOVAL
NOTE: Remove bearing with Bearing Remover
6310 and Foot 6310-9.
1. Remove axle shaft.
2. Remove axle seal with seal pick.
3. Position bearing receiver (1) on axle tube.
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REAR AXLE - 9 1/4
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4. Insert bearing remover foot (3) through receiver (2)
and bearing (1).
5. Tighten remove nut (1) to pull bearing (2) into the
receiver (3).
INSTALLATION
1. Remove any old sealer/burrs from axle tube.
2. Install axle shaft bearing with Installer C-4198 (1)
and Handle C-4171 (2). Drive bearing with the
bearing part number against the installer until tool
contacts the axle tube.
3. Coat new axle seal lip with axle lubricant and
install with Installer C-4198 (1) and Handle C-4171
(2).
4. Install axle shaft.
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REAR AXLE - 9 1/4
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SEAL-PINION
REMOVAL
1. With vehicle in neutral, position on hoist.
2. Remove propeller shaft.
3. Remove rear brake components to prevent any
drag.
4. Rotate companion flange (1) three or four times
and record pinion rotating torque with an inch
pound torque wrench (2).
5. Install two bolts into the companion flange threaded
holes, 180° apart. Position Holder 6719A against
the companion flange and install and tighten two
bolts and washers into the remaining holes.
6. Hold the companion flange with Holder 6719A and
remove pinion nut and washer.
7. Remove companion flange (1) with Remover C-452
(2).
8. Remove pinion seal with pry tool or slide-hammer
mounted screw.
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REAR AXLE - 9 1/4
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INSTALLATION
1. Apply a light coating of gear lubricant on the lip of
pinion seal.
2. Install new pinion seal with Installer C-4076-B (3)
and Handle C-4735 (1).
3. Install companion flange on the end of the shaft
with the reference marks aligned.
4. Install two bolts into the threaded holes in the com-
panion flange, 180° apart.
5. Position Holder 6719 against the companion flange
and install a bolt and washer into one of the
remaining threaded holes. Tighten the bolts so
holder is held to the flange.
6. Install companion flange on pinion shaft with
Installer C-3718 and Holder 6719.
7. Install pinion washer and a new pinion nut. The
convex side of the washer must face outward.
CAUTION: Never exceed the minimum tightening
torque 285 N·m (210 ft. lbs.) when installing the
companion flange retaining nut at this point. Fail-
ure to follow these instruction will result in dam-
age to collapsible spacer or bearings.
8. Hold companion flange with Holder 6719 (2) and
tighten the pinion nut with a torque set to 285 N·m (210 ft. lbs.). Rotate pinion several revolutions to ensure the
bearing rollers are seated.
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REAR AXLE - 9 1/4
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