Chrysler Le Baron, Dodge Dynasty, Plymouth Acclaim. Manual — part 16
FRAME AND BUMPERS
CONTENTS
page
page
BUMPER AND FASCIA
. . . . . . . . . . . . . . . . . . . . 1
FRAME
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
BUMPER AND FASCIA
INDEX
page
page
AA-Vehicle Front Bumper
. . . . . . . . . . . . . . . . . . . 1
AA-Vehicle Rear Bumper
. . . . . . . . . . . . . . . . . . . 5
AC-Vehicle Front Bumper
. . . . . . . . . . . . . . . . . . . 2
AC-Vehicle Rear Bumper
. . . . . . . . . . . . . . . . . . . 6
AG-Vehicle Front Bumper
. . . . . . . . . . . . . . . . . . . 3
AG-Vehicle Rear Bumper
. . . . . . . . . . . . . . . . . . . 7
AJ-Vehicle Front Bumper and Fascia
. . . . . . . . . . 4
AJ-Vehicle Rear Bumper
. . . . . . . . . . . . . . . . . . . . 7
AP-Vehicle Front Bumper
. . . . . . . . . . . . . . . . . . . 4
AP-Vehicle Rear Bumper
. . . . . . . . . . . . . . . . . . . 7
AY-Vehicle Front Bumper
. . . . . . . . . . . . . . . . . . . 5
AY-Vehicle Rear Bumper
. . . . . . . . . . . . . . . . . . . 8
Safety Precautions and Warnings
. . . . . . . . . . . . . 1
SAFETY PRECAUTIONS AND WARNINGS
WARNING: BUMPER ENERGY ABSORBER UNITS
CONTAIN PRESSURIZE GAS. DO NOT PUNCTURE
OR HEAT ABSORBER UNIT FOR ANY REASON.
PERSONAL INJURY CAN RESULT.
DO NOT VENTURE UNDER A HOISTED VEHICLE
THAT IS NOT SUPPORTED ON SAFETY STANDS.
PERSONAL INJURY CAN RESULT.
CAUTION: To avoid damaging a bright metal or
painted finish bumper or fascia, use a padded work
surface.
AA-VEHICLE FRONT BUMPER
REMOVAL (FIG. 1)
(1) Remove socket and bulb from park and turn
lamp.
(2) Disconnect horn and fog lamp connectors (if
equipped).
(3) Remove push-in fasteners holding sight shield
to vertical support in front of radiator.
(4) Remove nuts holding fascia to fender, from be-
hind forward flange of fender.
(5) Support front bumper assembly on suitable lift-
ing device and remove bolts holding bumper rein-
forcement to energy absorber units.
INSTALLATION
Reverse the preceding operation. Align bumper
height to approximately 3 mm (1/8 in.) gap to bottom
of head lamp assemblies and flush to front fenders
below the side marker lamps.
Fig. 1 Standard Front Bumper—AA-Vehicle
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FRAME AND BUMPERS
13 - 1
BUMPER AND WRAP-AROUND FASCIA
REMOVAL (FIG. 2)
(1) Remove socket and bulb from park and turn
lamp.
(2) Disconnect horn and fog lamp connectors (if
equipped).
(3) Remove push-in plastic fasteners at forward
edge of front wheel opening.
(4) Remove pal-nut fasteners from behind front
fenders rearward of the side marker lamp.
(5) Remove push-in, fasteners holding sight shield
to vertical support in front of radiator.
(6) Remove nuts holding fascia to fender, from be-
hind forward flange of fender.
(7) Support front bumper on suitable lifting device
and remove bolts holding bumper reinforcement to
energy absorber units.
INSTALLATION
Reverse the preceding operation. Align bumper
height to approximately 3 mm (1/8 in.) gap to bottom
of head lamp assemblies and flush to front fenders
below the side marker lamps.
BUMPER OVERHAUL (FIG. 3)
(1) Position bumper assembly on a suitable padded
work surface to avoid damage to painted fascia.
(2) Remove sight shield push-in, fasteners and sep-
arate shield from assembly.
(3) Remove air dam screws and push-in fasteners
and lift dam out of retaining channels at ends of fas-
cia. Remove dam retaining channels and reinforce-
ments from fascia (if equipped).
(4) Remove park and turn signal lamp assemblies,
see Group 8L, Lamps
(5) Remove fog lamp bracket from bottom of
bumper reinforcement (if equipped).
(6) Remove horns from back of bumper reinforce-
ment.
(7) Remove lower air intake louver screws and
push-in fastener and separate louver from fascia.
(8) Remove upper reinforcement to fascia attaching
bolts and separate reinforcement from fascia.
(9) Straighten toy-tab fasteners holding horizontal
moulding to fascia and separate moulding from two
sided adhesive tape behind moulding. Remove moul-
ding from fascia.
BUMPER ASSEMBLY
Reverse the preceding operation.
AC-VEHICLE FRONT BUMPER
FRONT BUMPER AND STANDARD FASCIA
REMOVAL—AC/D OR AC/C-H- BODY (FIG. 4)
(1) Remove nuts holding fascia to fender, from be-
hind forward flange of fender.
(2) Support front bumper assembly on suitable lift-
ing device and remove bolts holding bumper rein-
forcement to energy absorber units.
(3) Separate bumper from vehicle.
INSTALLATION
Reverse the preceding operation. Align bumper
height to fit flush to bottom of head lamp assemblies
and grille.
FRONT BUMPER OVERHAUL—AC\ OR AC/C-H-
BODY (FIG. 4)
(1) Position bumper assembly on a suitable padded
work surface to avoid damage to painted fascia.
(2) Remove push-in fasteners holding fascia to re-
inforcement.
(3) Remove upper reinforcement to fascia attaching
bolts and separate reinforcement from fascia.
Fig. 2 Wrap-around Front Bumper—AA-Vehicle
Fig. 3 Front Bumper Overhaul—AA-Vehicle
13 - 2
FRAME AND BUMPERS
Ä
FRONT BUMPER ASSEMBLY
Reverse the preceding operation.
FRONT BUMPER AND FASCIA REMOVAL—AC/
C-BODY (FIG. 5)
(1) Raise vehicle and support on safety stands.
(2) Remove push-in fasteners holding bumper fas-
cia to front wheel opening lip.
(3) Support bumper on a suitable lifting device.
(4) Remove nuts holding bumper reinforcement to
energy absorbers.
(5) Separate bumper from vehicle.
INSTALLATION
Reverse the preceding operation.
BUMPER OVERHAUL—AC/C-BODY
(1) Position bumper assembly on a suitable padded
work surface to avoid damage to painted fascia.
(2) Remove bolts holding bumper face bar to rein-
forcement.
(3) Remove push-in fasteners holding fascia to re-
inforcement.
(4) Separate reinforcement from fascia.
BUMPER ASSEMBLY
Reverse the preceding operation.
AG-VEHICLE FRONT BUMPER
FRONT BUMPER FASCIA REMOVAL (FIG. 6)
(1) Remove headlamp and fog lamp (if equipped)
assemblies, refer to Group 8L, Lamps.
(2) Raise vehicle and support on safety stands.
(3) Remove radiator closure panel sight shield.
(4) Remove push-in fasteners holding fascia to
front fender wheel opening flange.
(5) Remove nuts holding fascia to fender from
above side marker reflectors. Remove fender splash
shields if necessary.
(6) Remove nuts holding front fascia headlamp
mounting panel to forward edge of fenders.
(7) Remove bolts holding fascia headlamp mount-
ing panel to radiator closure panel brace.
(8) Remove push-in fasteners holding fascia to bot-
tom of bumper reinforcement.
(9) Separate front bumper fascia and headlamp
mounting panel from vehicle.
INSTALLATION
Reverse the preceding operation. If headlamps re-
quire aiming, refer to Group 8L, Lamps.
HEADLAMP MOUNTING PANEL
REMOVAL—AG-VEHICLE (FIG. 7)
(1) Remove all lamp assemblies, refer to group 8L,
Lamps.
(2) Remove front bumper fascia.
(3) Remove
bolts
holding
fascia
to
headlamp
mounting panel ends.
(4) Remove push-in fasteners holding fascia to
headlamp mounting panel.
(5) Separate headlamp mounting panel from fascia.
INSTALLATION
Reverse the preceding operation
Fig. 4 Front Bumper—AC\ or AC/C-H-Body
Fig. 5 Front Bumper—AC/C-Body
Fig. 6 Front Bumper Fascia—AG-Vehicle
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FRAME AND BUMPERS
13 - 3
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