Dodge Durango (HB). Manual — part 1120
SPECIFICATIONS
WELD PROCESS
CAUTION: All welds should conform to DaimlerChrysler vehicle engineering process standard “ps 9472”.
WELDING PARAMETERS
WELDING PROCESS
FLUX CORED ARC
GAS METAL ARC
(MIG)*
SHIELDED METAL ARC
(STICK)
Material Thickness
3.7 mm to 4.2 mm
3.7 mm to 4.2 mm
3.7 mm to 4.2 mm
Electrode Type
Lincoln Electrical Co.
Product #: NR-211 MP
(Do Not Substitute)
AWS ER70S-3
(Do Not Substitute)
** AWS E 7018
Electrodes Size Inches
.045 Tubular
.035 Solid
3/32
9
Electrode Stick Out
3/8
9
- 1/2
9
1/2
9
- 5/8
9
N/A
Polarity
Electrode
9
-
9
Work Piece
9
+
9
Electrode
9
+
9
Work Piece
9
-
9
Electrode
9
+
9
Work Piece
9
-
9
Shielding Gas
Self Shielded
75% Ar
25% CO2
Self Shielded
Gas Flow Rate
N/A
25 - 35 CFM
N/A
Wire Feed Speed
(inches per minute)
110 - 130 Vertical Down
70 - 90 Flat & Overhead
245 - 250 Vertical Down
210 - 225 Flat &
Overhead
N/A
Approximate Amperage
Vertical
110 - 130
175
85 (3/32
9
Diameter)
Flat & Overhead
70 - 90
155
90 (3/32
9
Diameter)
Voltage
15 - 18
19 - 20
N/A
Direction of Welding
Vertical
Vertical Down Hill (only)
Vertical Down Hill (only)
Vertical - Up Hill (only)
Flat & Overhead
Flat - Push or Drag
Flat - Push or Drag
Flat - Drag
*First choice - Gas Metal Arc Welding Process: Butt joints - apply two layers (passes) of weld metal. First pass
should only fill approximately
1
⁄
2
the thickness. Vertical position welds - maintain electrode wire at leading edge of
weld puddle while traveling down hill to produce maximum penetration into the sleeve. These techniques work for
FCAW as well.
**E7018 new electrodes may be exposed to the atmosphere for up to ten hours with no harmful effect.
Reconditioning schedules should come from the manufacturer.
FRAME DIMENSIONS
HB
FRAME & BUMPERS
13 - 19
13 - 20
FRAME & BUMPERS
HB
Frame dimensions are listed in metric scale. All dimensions are from center to center of Principal Locating Point
(PLP), or from center to center of PLP and fastener location.
VEHICLE PREPARATION
Position the vehicle on a frame alignment rack, refer to instructions provided with equipment being used. Adjust the
vehicle PLP heights to the specified dimension above the work surface (datum line). Vertical dimensions can be
taken from the datum line to the locations indicated were applicable.
CROSSMEMBER-UNDERBODY
REMOVAL
1. Raise and support the vehicle.
2. Remove the bolts (1) and nuts (3) and remove the
crossmember (2).
HB
FRAME & BUMPERS
13 - 21
INSTALLATION
1. Install the crossmember (2).
2. Install the bolts (1) and nuts (3).
3. Tighten the bolts and nuts to 102 N·m (75 ft. lbs.).
HOOK-TOW
REMOVAL
1. Remove the front body mount bolt (1).
13 - 22
FRAME & BUMPERS
HB
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