Dodge Durango (HB). Manual — part 31
PINION DEPTH SET 6730/6774/6775
ADAPTER KIT 6987B
DUMMY SHIMS 8107
ADAPTER PLATES 8142A
PINION BLOCK 8177
DUMMY BEARINGS 8398
REMOVER 8401
INSTALLER 8402
HB
FRONT AXLE - C205F
3 - 51
REMOVER 8420A
ARBOR DISCS 8541
3 - 52
FRONT AXLE - C205F
HB
COVER-DIFFERENTIAL
REMOVAL
1. Remove fill plug.
2. Remove differential cover bolts.
3. Remove cover and drain fluid.
INSTALLATION
1. Apply a bead of orange Mopar Axle RTV Sealant
(1) or equivalent to the housing cover (2).
CAUTION: If cover is not installed within 3 to 5
minutes, the cover must be cleaned and new RTV
applied. Failure to follow these instructions will
compromise adhesion quality.
2. Install cover and tighten bolts in a criss-cross pat-
tern to 22.5 N·m (16.5 ft. lbs.).
3. Fill differential with 1.66 L (3.5 pts.) of gear lubri-
cant.
4. Install fill plug.
SHAFT-AXLE
REMOVAL
1. Remove half shaft from vehicle.
2. Clean axle seal area.
3. Remove snap ring from the axle shaft.
4. Remove axle (1) with Remove 8420A (2) (3) (4)
and slide hammer.
INSTALLATION
1. Lubricate bearing bore and seal lip with gear lubricant.
2. Install axle shaft and engage shaft into side gear. Push firmly on axle shaft to engage snap-ring.
3. Check the differential fluid level and add fluid if necessary.
4. Install half shaft.
5. Install skid plate, if necessary.
HB
FRONT AXLE - C205F
3 - 53
SEAL-AXLE SHAFT
REMOVAL
1. Remove half shaft and axle shaft.
2. Remove axle shaft seal with a small pry bar.
INSTALLATION
1. Wipe axle shaft tube bore clean.
2. Install new axle shaft seal with Installer 8402 (1).
3. Install axle shaft and half shaft.
BEARING/BUSHING-AXLE
REMOVAL
1. Remove half shaft, axle shaft and seal.
2. Install axle shaft bearing Remover C-4660-A (3) in
the bearing (1). Then tighten the nut (2) to spread
the remover in the bearing.
3 - 54
FRONT AXLE - C205F
HB
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