Dodge Durango (HB). Manual — part 32
3. Install bearing remove cup (1) bearing (2) and nut
(3). Tighten nut to draw bearing out.
4. Inspect axle shaft tube bore for roughness and
burrs.
INSTALLATION
1. Wipe the axle shaft tube bore clean.
2. Install axle shaft bearing with Installer 5063 (1) and
Handle C-4171 (2).
3. Install new axle shaft seal with Installer 8402 (1).
4. Install axle shaft and half shaft.
HB
FRONT AXLE - C205F
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SEAL-PINION
REMOVAL
1. Remove both half shafts.
2. Mark propeller shaft (2) and pinion flange (2) for
installation reference.
3. Remove front propeller shaft.
4. Rotate pinion gear three to four times, to verify pin-
ion rotates smoothly.
5. Record pinion flange (1) rotating torque with an
inch pound torque wrench (2) for installation
reference.
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FRONT AXLE - C205F
HB
6. Hold flange with Holder 6719 and four bolts and
washers.
7. Remove pinion nut.
8. Remove flange (1) with Remover C-452 (2).
9. Remove pinion seal with a pry tool.
INSTALLATION
1. Apply a light coating of gear lubricant on the lip of
pinion seal.
2. Install seal with Installer C-3972-A (2) and Handle
C-4171 (1)
.
3. Install pinion flange onto the pinion with Installer
C-3718 and holder.
4. Hold pinion flange with Holder 6719A (2).
5. Install new pinion nut and tighten nut until there is
zero bearing end-play.
HB
FRONT AXLE - C205F
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CAUTION: Do not exceed the minimum tightening
torque when installing the companion flange at
this point. Damage to the collapsible spacer or
bearings may result.
6. Tighten pinion nut to 271 N·m (200 ft. lbs.).
CAUTION: Never loosen pinion nut to decrease
pinion bearing rotating torque and never exceed
specified preload torque. If preload torque or rotat-
ing torque is exceeded a new collapsible spacer
must be installed.
7. Record pinion flange (1) rotating torque, with a
torque wrench (2). Rotating torque should be equal
to the reading recorded during removal plus an
additional 0.56 N·m (5 in. lbs.).
8. If rotating torque is low, tighten pinion nut in 6.8
N·m (5 ft. lbs.) increments until rotating torque is
achieved.
CAUTION: If maximum tightening torque is reached prior to reaching the required rotating torque, the col-
lapsible spacer may have been damaged. Replace the collapsible spacer.
9. Install propeller shaft with reference marks aligned.
10. Install half shafts.
DIFFERENTIAL
REMOVAL
1. Remove differential housing cover and drain fluid.
2. Remove axle shafts.
3. Loosen bearing cap bolts.
NOTE: Differential bearing cap reference numbers
are stamped on caps and machined flat on the
housing. If reference numbers cannot be found,
make new marks for later reference.
4. Install Adapter Plates 8142-A (1) onto the housing.
5. Install Spreader W-129-B (2) onto the adapter
plates and tighten the turnbuckle finger-tight.
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FRONT AXLE - C205F
HB
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