Dodge Ram Truck 1500-2500-3500. Manual — part 1932
CARGO BOX
REMOVAL
NOTE: Long cargo box shown in illustration. Short
cargo box similar.
1. Remove the screws (1) that secure the fuel filler (2)
to the cargo box (3).
2. Remove the fuel filler from the cargo box and posi-
tion it out of the way.
3. If necessary, remove the fuel filler door from the
cargo box (Refer to 23 - BODY/EXTERIOR/FUEL
FILL DOOR - REMOVAL).
4. Disconnect the tail lamp wire harness from the
underbody wire harness (Refer to 8 - ELECTRI-
CAL/CONNECTOR/GROUND/SPLICE
LOCATION
- DESCRIPTION).
5. If necessary, remove the tail lamp units and wire
harness from the cargo box (Refer to 8 - ELECTRI-
CAL/LAMPS/LIGHTING - EXTERIOR/TAIL LAMP
UNIT - REMOVAL).
6. If necessary, remove the tailgate (Refer to 23 -
BODY/TAILGATE/TAILGATE - REMOVAL).
7. If necessary, remove the rear bumper (Refer to 13
-
FRAME
&
BUMPERS/BUMPERS/REAR
BUMPER - REMOVAL).
8. Remove the bolts (3) that secure the cargo box (1)
to the frame (2) (six short box, eight long box) and
remove the cargo box.
23 - 82
EXTERIOR
DR/DH
INSTALLATION
NOTE: Long cargo box shown in illustration. Short
cargo box similar.
1. Position the cargo box (1) onto the frame (2) and
loosely install the bolts (3) (six short box, eight long
box).
2. Align the cargo box to the cab and tighten the bolts
to 108 N·m (80 ft. lbs.).
3. If removed, install tail lamp units and wire harness
onto the cargo box (Refer to 8 - ELECTRICAL/
LAMPS/LIGHTING - EXTERIOR/TAIL LAMP UNIT -
INSTALLATION).
4. Connect the tail lamp wire harness to the under-
body wire harness (Refer to 8 - ELECTRICAL/
CONNECTOR/GROUND/SPLICE
LOCATION
-
DESCRIPTION).
5. If removed, install the tailgate (Refer to 23 - BODY/TAILGATE/TAILGATE - INSTALLATION).
6. If removed, install the rear bumper (Refer to 13 - FRAME & BUMPERS/BUMPERS/REAR BUMPER -
INSTALLATION).
7. If removed, install the fuel filler door (Refer to 23 -
BODY/EXTERIOR/FUEL FILL DOOR - INSTALLA-
TION).
8. Position the fuel filler (2) to the cargo box (3).
9. Install the screws (1) that secure the fuel filler to
the cargo box. Tighten the screws to 2.2 N·m 20 in.
lbs.).
DR/DH
EXTERIOR
23 - 83
CARGO BOX - TIE DOWN
REMOVAL
1. Remove the two bolts (1) that secure each cargo
box tie down (2) to the cargo bed and remove the
cleats as necessary.
INSTALLATION
1. Position the cargo box tie downs (2) to the cargo
box as necessary.
2. Install the two bolts (1) that secure each cargo box
tie down to the cargo box. Tighten the bolts to 34
N·m (25 ft. lbs.).
23 - 84
EXTERIOR
DR/DH
COWL GRILLE
REMOVAL
1. Remove the wiper arms (Refer to 8 - ELECTRI-
CAL/WIPERS/WASHERS/WIPER
ARMS
-
REMOVAL).
2. Disconnect the cowl plenum washer hose from the
washer supply hose at the molded plastic in-line fit-
ting (Refer to 8 - ELECTRICAL/WIPERS/WASH-
ERS/WASHER HOSES/TUBES - DESCRIPTION).
3. Remove the cowl weather seal from the front of the
dash panel and the cowl grille (2).
4. Remove the six push pin fasteners (1) that secure
the front of the cowl grille to the dash panel.
5. Remove the two screws (3) that secure the rear
corners of the cowl grille to the dash panel and
remove the grille.
6. If necessary, remove the washer nozzles and the
cowl plenum washer hose from the cowl grille
(Refer to 8 - ELECTRICAL/WIPERS/WASHERS/WASHER NOZZLE - REMOVAL).
INSTALLATION
1. If removed, install the washer nozzles and the cowl
plenum washer hose onto the cowl grille (2) (Refer
to 8 - ELECTRICAL/WIPERS/WASHERS/WASHER
NOZZLE - INSTALLATION).
2. Position the cowl grille onto the dash panel.
3. Install the two screws (3) and the six push-pin fas-
teners (1) that secure the cowl grille to the dash
panel.
4. Install the cowl weather seal onto the front of the
dash panel and the cowl grille.
5. Connect the cowl plenum washer hose to the
washer supply hose at the molded plastic in-line fit-
ting (Refer to 8 - ELECTRICAL/WIPERS/WASH-
ERS/WASHER HOSES/TUBES - DESCRIPTION).
6. Install the wiper arms (Refer to 8 - ELECTRICAL/
WIPERS/WASHERS/WIPER
ARMS
-
INSTALLATION).
DR/DH
EXTERIOR
23 - 85
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